IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v236y2014i2p718-735.html
   My bibliography  Save this article

A hybrid method for large-scale short-term scheduling of make-and-pack production processes

Author

Listed:
  • Baumann, Philipp
  • Trautmann, Norbert

Abstract

Due to the ongoing trend towards increased product variety, fast-moving consumer goods such as food and beverages, pharmaceuticals, and chemicals are typically manufactured through so-called make-and-pack processes. These processes consist of a make stage, a pack stage, and intermediate storage facilities that decouple these two stages. In operations scheduling, complex technological constraints must be considered, e.g., non-identical parallel processing units, sequence-dependent changeovers, batch splitting, no-wait restrictions, material transfer times, minimum storage times, and finite storage capacity. The short-term scheduling problem is to compute a production schedule such that a given demand for products is fulfilled, all technological constraints are met, and the production makespan is minimised. A production schedule typically comprises 500–1500 operations. Due to the problem size and complexity of the technological constraints, the performance of known mixed-integer linear programming (MILP) formulations and heuristic approaches is often insufficient.

Suggested Citation

  • Baumann, Philipp & Trautmann, Norbert, 2014. "A hybrid method for large-scale short-term scheduling of make-and-pack production processes," European Journal of Operational Research, Elsevier, vol. 236(2), pages 718-735.
  • Handle: RePEc:eee:ejores:v:236:y:2014:i:2:p:718-735
    DOI: 10.1016/j.ejor.2013.12.040
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221713010242
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ejor.2013.12.040?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Raaymakers, W. H. M. & Hoogeveen, J. A., 2000. "Scheduling multipurpose batch process industries with no-wait restrictions by simulated annealing," European Journal of Operational Research, Elsevier, vol. 126(1), pages 131-151, October.
    2. Ruiz, Ruben & Maroto, Concepcion, 2006. "A genetic algorithm for hybrid flowshops with sequence dependent setup times and machine eligibility," European Journal of Operational Research, Elsevier, vol. 169(3), pages 781-800, March.
    3. Stefansson, Hlynur & Sigmarsdottir, Sigrun & Jensson, Pall & Shah, Nilay, 2011. "Discrete and continuous time representations and mathematical models for large production scheduling problems: A case study from the pharmaceutical industry," European Journal of Operational Research, Elsevier, vol. 215(2), pages 383-392, December.
    4. Roslof, Janne & Harjunkoski, Iiro & Westerlund, Tapio & Isaksson, Johnny, 2002. "Solving a large-scale industrial scheduling problem using MILP combined with a heuristic procedure," European Journal of Operational Research, Elsevier, vol. 138(1), pages 29-42, April.
    5. Kopanos, Georgios M. & Méndez, Carlos A. & Puigjaner, Luis, 2010. "MIP-based decomposition strategies for large-scale scheduling problems in multiproduct multistage batch plants: A benchmark scheduling problem of the pharmaceutical industry," European Journal of Operational Research, Elsevier, vol. 207(2), pages 644-655, December.
    6. Kurz, Mary E. & Askin, Ronald G., 2004. "Scheduling flexible flow lines with sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 159(1), pages 66-82, November.
    7. Venditti, Luca & Pacciarelli, Dario & Meloni, Carlo, 2010. "A tabu search algorithm for scheduling pharmaceutical packaging operations," European Journal of Operational Research, Elsevier, vol. 202(2), pages 538-546, April.
    8. Belaid, R. & T’kindt, V. & Esswein, C., 2012. "Scheduling batches in flowshop with limited buffers in the shampoo industry," European Journal of Operational Research, Elsevier, vol. 223(2), pages 560-572.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hosseini, Amir & Otto, Alena & Pesch, Erwin, 2024. "Scheduling in manufacturing with transportation: Classification and solution techniques," European Journal of Operational Research, Elsevier, vol. 315(3), pages 821-843.
    2. Sahling, Florian & Hahn, Gerd J., 2019. "Dynamic lot sizing in biopharmaceutical manufacturing," International Journal of Production Economics, Elsevier, vol. 207(C), pages 96-106.
    3. Gehring, Marco & Volk, Rebekka & Schultmann, Frank, 2022. "On the integration of diverging material flows into resource‐constrained project scheduling," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1071-1087.
    4. Dirk Briskorn & Philipp Zeise, 2019. "A cyclic production scheme for the synchronized and integrated two-level lot-sizing and scheduling problem with no-wait restrictions and stochastic demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 895-942, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Dirk Briskorn & Philipp Zeise, 2019. "A cyclic production scheme for the synchronized and integrated two-level lot-sizing and scheduling problem with no-wait restrictions and stochastic demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 895-942, December.
    2. Kopanos, Georgios M. & Méndez, Carlos A. & Puigjaner, Luis, 2010. "MIP-based decomposition strategies for large-scale scheduling problems in multiproduct multistage batch plants: A benchmark scheduling problem of the pharmaceutical industry," European Journal of Operational Research, Elsevier, vol. 207(2), pages 644-655, December.
    3. Pan, Quan-Ke & Gao, Liang & Li, Xin-Yu & Gao, Kai-Zhou, 2017. "Effective metaheuristics for scheduling a hybrid flowshop with sequence-dependent setup times," Applied Mathematics and Computation, Elsevier, vol. 303(C), pages 89-112.
    4. Allahverdi, Ali & Ng, C.T. & Cheng, T.C.E. & Kovalyov, Mikhail Y., 2008. "A survey of scheduling problems with setup times or costs," European Journal of Operational Research, Elsevier, vol. 187(3), pages 985-1032, June.
    5. Pan, Quan-Ke & Wang, Ling & Li, Jun-Qing & Duan, Jun-Hua, 2014. "A novel discrete artificial bee colony algorithm for the hybrid flowshop scheduling problem with makespan minimisation," Omega, Elsevier, vol. 45(C), pages 42-56.
    6. Leachman, Robert C. & Johnston, Lenrick & Li, Shan & Shen, Zuo-Jun, 2014. "An automated planning engine for biopharmaceutical production," European Journal of Operational Research, Elsevier, vol. 238(1), pages 327-338.
    7. Urlings, Thijs & Ruiz, Rubén & Stützle, Thomas, 2010. "Shifting representation search for hybrid flexible flowline problems," European Journal of Operational Research, Elsevier, vol. 207(2), pages 1086-1095, December.
    8. Ruiz, Rubén & Vázquez-Rodríguez, José Antonio, 2010. "The hybrid flow shop scheduling problem," European Journal of Operational Research, Elsevier, vol. 205(1), pages 1-18, August.
    9. Zhen Song & Håkan Schunnesson & Mikael Rinne & John Sturgul, 2015. "Intelligent Scheduling for Underground Mobile Mining Equipment," PLOS ONE, Public Library of Science, vol. 10(6), pages 1-21, June.
    10. Bozorgirad, Mir Abbas & Logendran, Rasaratnam, 2013. "Bi-criteria group scheduling in hybrid flowshops," International Journal of Production Economics, Elsevier, vol. 145(2), pages 599-612.
    11. Raaymakers, W. H. M. & Weijters, A. J. M. M., 2003. "Makespan estimation in batch process industries: A comparison between regression analysis and neural networks," European Journal of Operational Research, Elsevier, vol. 145(1), pages 14-30, February.
    12. Hasani, Ali & Hosseini, Seyed Mohammad Hassan, 2020. "A bi-objective flexible flow shop scheduling problem with machine-dependent processing stages: Trade-off between production costs and energy consumption," Applied Mathematics and Computation, Elsevier, vol. 386(C).
    13. Sioud, A. & Gagné, C., 2018. "Enhanced migrating birds optimization algorithm for the permutation flow shop problem with sequence dependent setup times," European Journal of Operational Research, Elsevier, vol. 264(1), pages 66-73.
    14. Mansouri, S. Afshin & Aktas, Emel & Besikci, Umut, 2016. "Green scheduling of a two-machine flowshop: Trade-off between makespan and energy consumption," European Journal of Operational Research, Elsevier, vol. 248(3), pages 772-788.
    15. K A H Kobbacy & S Vadera & M H Rasmy, 2007. "AI and OR in management of operations: history and trends," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 58(1), pages 10-28, January.
    16. Shuaipeng Yuan & Tieke Li & Bailin Wang, 2021. "A discrete differential evolution algorithm for flow shop group scheduling problem with sequence-dependent setup and transportation times," Journal of Intelligent Manufacturing, Springer, vol. 32(2), pages 427-439, February.
    17. Christoph Schuster, 2006. "No-wait Job Shop Scheduling: Tabu Search and Complexity of Subproblems," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 63(3), pages 473-491, July.
    18. Alvarez-Valdes, R. & Fuertes, A. & Tamarit, J. M. & Gimenez, G. & Ramos, R., 2005. "A heuristic to schedule flexible job-shop in a glass factory," European Journal of Operational Research, Elsevier, vol. 165(2), pages 525-534, September.
    19. Ruiz, Ruben & Stutzle, Thomas, 2007. "A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 177(3), pages 2033-2049, March.
    20. Pham, Dinh-Nguyen & Klinkert, Andreas, 2008. "Surgical case scheduling as a generalized job shop scheduling problem," European Journal of Operational Research, Elsevier, vol. 185(3), pages 1011-1025, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:236:y:2014:i:2:p:718-735. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.