Dynamic characteristics analysis and vibration control of coupled bending-torsional system for axial flow hydraulic generating set

Aiming at the vibration problems of shaft system for axial flow hydraulic generating sets caused by complex excitations, the coupled bending-torsional dynamic equations of rotor-runner system are established considering multi-effect including hydraulic, mechanical, electrical and other external vibration sources. Whether taking the torsional degree of freedom into account, the stability and disparate destabilization laws of system periodic solutions are analyzed using the shooting method combined with Floquet theory. On this basis, the influence of coupling bending-torsional effect on system dynamic behaviors is discussed through bifurcation diagrams, Poincaré maps, trajectories, time domains and frequency spectrums. Furthermore, in order to alleviate the unsteady vibration of rotor as well as runner, the magnetorheological fluid damper is introduced into the shaft system, and numerical simulations are performed on models of coupled bending-torsional systems with or without the magnetorheological fluid damper. The analyses indicate that the interaction between bending and torsional vibration of the shaft system will expand the chaotic sustained range for rotor. Meanwhile, the amplitude of the rotor-runner system is magnified owing to the torsional vibration, which leads to local rubbing faults of the system under specific operating conditions, while the intervention of the magnetorheological fluid damper can significantly suppress the nonlinear motion of rotor and runner, reduce the amplitude of system vibration, so as to avoid the occurrence of friction defects effectively. The above research results can provide conducive references for fault diagnosis, optimized design, and vibration control of axial flow hydraulic generating sets.