IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v360y2024ics0306261924001296.html
   My bibliography  Save this article

A new multiphysics modeling framework to simulate coupled electrochemical-thermal-electrical phenomena in Li-ion battery packs

Author

Listed:
  • Jordan, S.M.
  • Schreiber, C.O.
  • Parhizi, M.
  • Shah, K.

Abstract

This study introduces a streamlined modeling framework that integrates a volume-averaged thermal (VAT) model with the Tank-in-Series battery model, a recently developed volume-averaged electrochemical model. The framework enables efficient simulations of electrochemical-thermal interactions in large-scale battery packs. This framework is used to investigate the effects of coolant flow rates and inlet temperature, initial and ambient temperatures, battery pack configurations, and cell-to-cell manufacturing related variations. Results showed a notable current distribution variation among modules connected in parallel at the end of discharge and beginning of charge. This is found to be directly related to the temperature variation in the battery pack governed by the coolant mass flow rate. Additionally, with the introduction of a 0.5% cell-to-cell to variation in the cell design parameters for the purpose of simulating manufacturing variation, a significant voltage variation of over 0.2 V across cells is found to be possible. Furthermore, rapidly changing the inlet temperatures to simulate a potential battery management system failure indicated the risk of some cells in the pack exceeding the desired cut-off voltage. The present framework can be used to design battery packs with effective thermal management strategies, enhancing the overall reliability and performance of battery systems.

Suggested Citation

  • Jordan, S.M. & Schreiber, C.O. & Parhizi, M. & Shah, K., 2024. "A new multiphysics modeling framework to simulate coupled electrochemical-thermal-electrical phenomena in Li-ion battery packs," Applied Energy, Elsevier, vol. 360(C).
  • Handle: RePEc:eee:appene:v:360:y:2024:i:c:s0306261924001296
    DOI: 10.1016/j.apenergy.2024.122746
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261924001296
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2024.122746?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Basu, Suman & Hariharan, Krishnan S. & Kolake, Subramanya Mayya & Song, Taewon & Sohn, Dong Kee & Yeo, Taejung, 2016. "Coupled electrochemical thermal modelling of a novel Li-ion battery pack thermal management system," Applied Energy, Elsevier, vol. 181(C), pages 1-13.
    2. Rao, Zhonghao & Wang, Shuangfeng, 2011. "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4554-4571.
    3. Zhu, Xiaoqing & Wang, Zhenpo & Wang, Yituo & Wang, Hsin & Wang, Cong & Tong, Lei & Yi, Mi, 2019. "Overcharge investigation of large format lithium-ion pouch cells with Li(Ni0.6Co0.2Mn0.2)O2 cathode for electric vehicles: Thermal runaway features and safety management method," Energy, Elsevier, vol. 169(C), pages 868-880.
    4. Liu, Xinhua & Ai, Weilong & Naylor Marlow, Max & Patel, Yatish & Wu, Billy, 2019. "The effect of cell-to-cell variations and thermal gradients on the performance and degradation of lithium-ion battery packs," Applied Energy, Elsevier, vol. 248(C), pages 489-499.
    5. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiangbin Xia & Shijun Li & Derong Luo & Sen Chen & Jing Liu & Jiacheng Yao & Liren Wu & Ximing Zhang, 2024. "Electric-Thermal Analysis of Power Supply Module in Graphitization Furnace," Energies, MDPI, vol. 17(17), pages 1-22, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    2. Saw, Lip Huat & Poon, Hiew Mun & Thiam, Hui San & Cai, Zuansi & Chong, Wen Tong & Pambudi, Nugroho Agung & King, Yeong Jin, 2018. "Novel thermal management system using mist cooling for lithium-ion battery packs," Applied Energy, Elsevier, vol. 223(C), pages 146-158.
    3. Waseem Raza & Gwang Soo Ko & Youn Cheol Park, 2020. "Induction Heater Based Battery Thermal Management System for Electric Vehicles," Energies, MDPI, vol. 13(21), pages 1-21, October.
    4. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    5. Astaneh, Majid & Andric, Jelena & Löfdahl, Lennart & Stopp, Peter, 2022. "Multiphysics simulation optimization framework for lithium-ion battery pack design for electric vehicle applications," Energy, Elsevier, vol. 239(PB).
    6. Kaur, Inderjot & Singh, Prashant, 2023. "Progress in minichannel-based thermal management of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    7. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    8. Daniel Worwood & James Marco & Quirin Kellner & Elham Hosseinzadeh & Ryan McGlen & David Mullen & Kevin Lynn & David Greenwood, 2019. "Experimental Analysis of a Novel Cooling Material for Large Format Automotive Lithium-Ion Cells," Energies, MDPI, vol. 12(7), pages 1-32, April.
    9. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    10. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    11. Kumar, Kartik & Sarkar, Jahar & Mondal, Swasti Sundar, 2024. "Analysis of ternary hybrid nanofluid in microchannel-cooled cylindrical Li-ion battery pack using multi-scale multi-domain framework," Applied Energy, Elsevier, vol. 355(C).
    12. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    13. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    14. Li, Xiaoyu & Zhang, Zuguang & Wang, Wenhui & Tian, Yong & Li, Dong & Tian, Jindong, 2020. "Multiphysical field measurement and fusion for battery electric-thermal-contour performance analysis," Applied Energy, Elsevier, vol. 262(C).
    15. He, Xitian & Sun, Bingxiang & Zhang, Weige & Su, Xiaojia & Ma, Shichang & Li, Hao & Ruan, Haijun, 2023. "Inconsistency modeling of lithium-ion battery pack based on variational auto-encoder considering multi-parameter correlation," Energy, Elsevier, vol. 277(C).
    16. Luo, Pan & Gao, Kai & Hu, Lin & Chen, Bin & Zhang, Yuanjian, 2024. "Adaptive hybrid cooling strategy to mitigate battery thermal runaway considering natural convection in phase change material," Applied Energy, Elsevier, vol. 361(C).
    17. Nomura, Takahiro & Zhu, Chunyu & Nan, Sheng & Tabuchi, Kazuki & Wang, Shuangfeng & Akiyama, Tomohiro, 2016. "High thermal conductivity phase change composite with a metal-stabilized carbon-fiber network," Applied Energy, Elsevier, vol. 179(C), pages 1-6.
    18. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).
    19. Li, Jing & Zuo, Wei & E, Jiaqiang & Zhang, Yuntian & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Multi-objective optimization of mini U-channel cold plate with SiO2 nanofluid by RSM and NSGA-II," Energy, Elsevier, vol. 242(C).
    20. Rao, Zhonghao & Wang, Shuangfeng & Peng, Feifei, 2012. "Self diffusion of the nano-encapsulated phase change materials: A molecular dynamics study," Applied Energy, Elsevier, vol. 100(C), pages 303-308.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:360:y:2024:i:c:s0306261924001296. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.