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All-climate thermal management structure for batteries based on expanded graphite/polymer composite phase change material with a high thermal and electrical conductivity

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  • Cheng, Gong
  • Wang, Zhangzhou
  • Wang, Xinzhi
  • He, Yurong

Abstract

With the large-scale application of lithium battery technology, a thermal management system is required to ensure battery performance and safety in all climates. This study reports an all-climate battery thermal management structure based on an expanded graphite/polymer/paraffin wax ternary composite phase change material with high thermal (19.3 Wm−2/K) and electrical (1590.5 S/m) conductivity. The thermal management structure adopts a double-layer structure, an inter phase change material with high thermal and electrical conductivity, and an outer phase change material with low thermal conductivity as a heat preservation and insulation medium. The thermal management structure innovation uses the phase change material and the battery to form a preheating circuit to generate Joule heat to warm up the battery at low temperatures. This heating method uses the energy of the battery to greatly improve the adaptability of the thermal management system. The preheating speed reaches 20.5 °C/min at –20 °C. The phase change material can continue to generate heat during the discharge process of the battery to ensure normal operation. At a discharge rate of 1C and at –20 °C, the discharge energy increased by 35.5% compared with the case without preheating. In addition to acting as a heating element, phase change materials also act as heat dissipation media in high temperature environments, the structure exhibited a good heat dissipation capacity. At 35 °C, the temperature of the battery was controlled at 42.2 °C after the battery was discharged at a rate of 2C.

Suggested Citation

  • Cheng, Gong & Wang, Zhangzhou & Wang, Xinzhi & He, Yurong, 2022. "All-climate thermal management structure for batteries based on expanded graphite/polymer composite phase change material with a high thermal and electrical conductivity," Applied Energy, Elsevier, vol. 322(C).
  • Handle: RePEc:eee:appene:v:322:y:2022:i:c:s0306261922008315
    DOI: 10.1016/j.apenergy.2022.119509
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    2. Lu, Fenglian & Chen, Weiye & Hu, Shuzhi & Chen, Lei & Sharshir, Swellam W. & Dong, Chuanshuai & Zhang, Lizhi, 2024. "Achieving a smart thermal management for lithium-ion batteries by electrically-controlled crystallization of supercooled calcium chloride hexahydrate solution," Applied Energy, Elsevier, vol. 364(C).
    3. Cai, Fengyang & Chang, Huawei & Yang, Zhengbo & Tu, Zhengkai, 2024. "Experimental study on self-heating strategy of lithium-ion battery at low temperatures based on bidirectional pulse current," Applied Energy, Elsevier, vol. 354(PB).
    4. Mo, Chongmao & Xie, Jiekai & Zhang, Guoqing & Zou, Zhiyang & Yang, Xiaoqing, 2024. "All-climate battery thermal management system integrating units-assembled phase change material module with forced air convection," Energy, Elsevier, vol. 294(C).
    5. Ma, Ying & Wei, Rongrong & Zuo, Hongyan & Zuo, Qingsong & Luo, Xiaoyu & Chen, Ying & Wu, Shuying & Chen, Wei, 2024. "N-doped EG@MOFs derived porous carbon composite phase change materials for thermal optimization of Li-ion batteries at low temperature," Energy, Elsevier, vol. 286(C).
    6. Li, Xiaolin & Wang, Jun & Wu, Zhiwei & Cao, Wenxiang & Zhang, Xuesong, 2024. "An energy saving strategy on the composite phase change material and spiral liquid cooling channel for battery thermal management," Renewable Energy, Elsevier, vol. 227(C).
    7. Xie, Jiekai & Luo, Yunjun & Zhang, Guoqing & Mo, Chongmao & Yang, Xiaoqing, 2024. "Compact design of integrated battery thermal management systems enabled by bi-functional heating-cooling plates and temperature-equalizing strategy," Renewable Energy, Elsevier, vol. 222(C).
    8. Wang, Ji-Xiang & Qian, Jian & Wang, Ni & Zhang, He & Cao, Xiang & Liu, Feifan & Hao, Guanqiu, 2023. "A scalable micro-encapsulated phase change material and liquid metal integrated composite for sustainable data center cooling," Renewable Energy, Elsevier, vol. 213(C), pages 75-85.

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