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Effects of methane steam reforming on the mechanical stability of solid oxide fuel cell stack

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  • Guo, Meiting
  • Ru, Xiao
  • Yang, Lin
  • Ni, Meng
  • Lin, Zijing

Abstract

Thermal stress-induced mechanical failure is a critical issue for practical application of solid oxide fuel cells (SOFCs). Due to the lack of study on the thermo-mechanical behavior of SOFC with different methane steam pre-reforming ratios (R), a 3D thermo-mechanical model is developed to systematically evaluate the mechanical performance of SOFC running on methane fuel. The model fully considers the coupled transport and reaction processes in the SOFC. The numerically obtained temperature is imported to a mechanical sub-model to determine the thermal stress and strain of SOFC components under various operating conditions, namely with different R values. Covering all R conditions, glass–ceramic sealant is the most dangerous component, while cathode is in sub-critical state. When R < 0.4, the electrolyte has the minimum failure probability. When R > 0.4, the anode becomes the safest component in SOFC stack. With the increase of R, the failure probability of anode decreases all the way and always stays in the safe range, while first decreases then increases for electrolyte, cathode and sealant. R within range of 0.4–0.7 is favorable for the reliability of the whole SOFC stack. This study is useful for identifying optimal operating conditions for efficient and stable operation of SOFC running on alternative hydrocarbon fuels.

Suggested Citation

  • Guo, Meiting & Ru, Xiao & Yang, Lin & Ni, Meng & Lin, Zijing, 2022. "Effects of methane steam reforming on the mechanical stability of solid oxide fuel cell stack," Applied Energy, Elsevier, vol. 322(C).
    • Handle: RePEc:eee:appene:v:322:y:2022:i:c:s0306261922007917
    DOI: 10.1016/j.apenergy.2022.119464
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    References listed on IDEAS

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    1. Li, Ang & Song, Ce & Lin, Zijing, 2017. "A multiphysics fully coupled modeling tool for the design and operation analysis of planar solid oxide fuel cell stacks," Applied Energy, Elsevier, vol. 190(C), pages 1234-1244.
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    Cited by:

    1. Xia, Zhiping & Zhao, Dongqi & Li, Yuanzheng & Deng, Zhonghua & Kupecki, Jakub & Fu, Xiaowei & Li, Xi, 2023. "Control-oriented dynamic process optimization of solid oxide electrolysis cell system with the gas characteristic regarding oxygen electrode delamination," Applied Energy, Elsevier, vol. 332(C).
    2. Chen, Xudong & Ji, Yutao & Yan, Dong & Jia, Lichao & Han, Xiaotao & Wu, Kaiming & Yang, Jiajun & Li, Jian, 2024. "Thermal stress and contact analysis utilizing tested temperature data in a kW-class external-manifold solid oxide fuel cell stack," Applied Energy, Elsevier, vol. 370(C).

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