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Optimal inspection and replacement policy based on experimental degradation data with covariates

Author

Listed:
  • Xiujie Zhao
  • Olivier Gaudoin
  • Laurent Doyen
  • Min Xie

Abstract

In this article, a novel maintenance model is proposed for single-unit systems with an atypical degradation path, whose pattern is influenced by inspections. After each inspection, the system degradation is assumed to instantaneously decrease by a random value. Meanwhile, the degrading rate is elevated due to the inspection. Considering the double effects of inspections, we develop a parameter estimation procedure for such systems from experimental data obtained via accelerated degradation tests with environmental covariates. Next, the inspection and replacement policy is optimized with the objective to minimize the Expected Long-Run Cost Rate (ELRCR). Inspections are assumed to be non-periodically scheduled. A numerical algorithm that combines analytical and simulation methods is presented to evaluate the ELRCR. We then investigate the robustness of maintenance policies for such systems by taking the parameter uncertainty into account with the aid of large-sample approximation and parametric bootstrapping. The application of the proposed method is illustrated by degradation data from the electricity industry.

Suggested Citation

  • Xiujie Zhao & Olivier Gaudoin & Laurent Doyen & Min Xie, 2019. "Optimal inspection and replacement policy based on experimental degradation data with covariates," IISE Transactions, Taylor & Francis Journals, vol. 51(3), pages 322-336, March.
    • Handle: RePEc:taf:uiiexx:v:51:y:2019:i:3:p:322-336
    DOI: 10.1080/24725854.2018.1488308
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    Cited by:

    1. Maxim Finkelstein & Ji Hwan Cha, 2021. "On degradation-based imperfect repair and induced generalized renewal processes," TEST: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 30(4), pages 1026-1045, December.
    2. Zhang, Aibo & Hao, Songhua & Li, Peng & Xie, Min & Liu, Yiliu, 2022. "Performance modeling for condition-based activation of the redundant safety system subject to harmful tests," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    3. Marwa Belhaj Salem & Mitra Fouladirad & Estelle Deloux, 2021. "Prognostic and Classification of Dynamic Degradation in a Mechanical System Using Variance Gamma Process," Mathematics, MDPI, vol. 9(3), pages 1-25, January.
    4. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    5. Hu, Jiawen & Chen, Piao, 2020. "Predictive maintenance of systems subject to hard failure based on proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    6. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    7. Sun, Xuxue & Cai, Wenjun & Li, Mingyang, 2021. "A hierarchical modeling approach for degradation data with mixed-type covariates and latent heterogeneity," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    8. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    9. Yujie Zhang & Yukun Wang & Xiaopeng Li & Yiliu Liu & Weizheng Gao, 2024. "Condition-based maintenance optimization for deteriorating systems considering performance-based contracting and destructive inspections," Journal of Risk and Reliability, , vol. 238(2), pages 247-259, April.
    10. Mingjuan Sun & Qinglai Dong & Zihan Gao, 2022. "An Imperfect Repair Model with Delayed Repair under Replacement and Repair Thresholds," Mathematics, MDPI, vol. 10(13), pages 1-15, June.
    11. Dai, Anshu & Wang, Xin & Li, Yu & Li, Ting & He, Shuguang, 2023. "Design of a performance-based warranty policy with replacement–repair strategy and cumulative cost threshold," International Journal of Production Economics, Elsevier, vol. 255(C).
    12. Ji Hwan Cha & Maxim Finkelstein & Gregory Levitin, 2022. "Replacement Policy for Heterogeneous Items Subject to Gamma Degradation Processes," Methodology and Computing in Applied Probability, Springer, vol. 24(3), pages 1323-1340, September.
    13. Zhao, Xiujie & Chen, Piao & Gaudoin, Olivier & Doyen, Laurent, 2021. "Accelerated degradation tests with inspection effects," European Journal of Operational Research, Elsevier, vol. 292(3), pages 1099-1114.
    14. Maxim Finkelstein & Ji Hwan Cha, 2022. "Reducing degradation and age of items in imperfect repair modeling," TEST: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 31(4), pages 1058-1081, December.
    15. Xu, Jun & Liang, Zhenglin & Li, Yan-Fu & Wang, Kaibo, 2021. "Generalized condition-based maintenance optimization for multi-component systems considering stochastic dependency and imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    16. Jiang, Weixin & Cui, Lirong & Liang, Xiaojun, 2024. "Optimal maintenance policies for three-unit parallel production systems considering yields," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    17. Wang, Naichao & Hu, Jiawen & Ma, Lin & Xiao, Boping & Liao, Haitao, 2020. "Availability Analysis and Preventive Maintenance Planning for Systems with General Time Distributions," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    18. Li, Zan & Wang, Fengming & Wang, Chengjie & Hu, Qingpei & Yu, Dan, 2021. "Reliability modeling and evaluation of lifetime delayed degradation process with nondestructive testing," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    19. Dai, Anshu & Wei, Guanzhou & Wang, Dongfan & He, Zhen & He, Shuguang, 2021. "The opportunity study of PM strategy for second-hand products sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    20. Maxim Finkelstein & Ji Hwan Cha & Amy Langston, 2023. "Termination versus operation extension for degrading systems," Journal of Risk and Reliability, , vol. 237(6), pages 1175-1185, December.
    21. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).

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