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Joint production, setup and preventive maintenance policies of unreliable two-product manufacturing systems

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  • M. Assid
  • A. Gharbi
  • A. Hajji

Abstract

This article addresses the problem of joint optimisation of production, setup and maintenance activities of unreliable manufacturing system producing two products. Given the complexity of the problem in a dynamic and stochastic environment, the literature has treated the problem separately by considering each axis individually (setup, production and maintenance) or by combining two axes simultaneously (production-setup, production-maintenance). Following the trend of scientific research advances that supports the fact that an integrated control leads to best performances, the main objective of this paper is to provide a control policy that will simultaneously combine the production, the setup and the preventive maintenance activities. To tackle the problem, an experimental resolution approach using combined continuous/discrete event simulation models is considered. The aim is to accurately imitate the production system behaviour, and to optimise the control policy parameters which minimise the total cost incurred. An in-depth study of the effects of the system parameter variation on the performance of the studied policies is performed in order to draw meaningful conclusions and to illustrate the robustness of the proposed resolution approach.

Suggested Citation

  • M. Assid & A. Gharbi & A. Hajji, 2015. "Joint production, setup and preventive maintenance policies of unreliable two-product manufacturing systems," International Journal of Production Research, Taylor & Francis Journals, vol. 53(15), pages 4668-4683, August.
  • Handle: RePEc:taf:tprsxx:v:53:y:2015:i:15:p:4668-4683
    DOI: 10.1080/00207543.2015.1030468
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    Citations

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    Cited by:

    1. Héctor Rivera-Gómez & Jorge Lara & Oscar Montaño-Arango & Eva Selene Hernández-Gress & José Ramón Corona-Armenta & Francisca Santana-Robles, 2019. "Joint production and repair efficiency planning of a multiple deteriorating system," Flexible Services and Manufacturing Journal, Springer, vol. 31(2), pages 446-471, June.
    2. Zhao, Heng & Liu, Zixian & Li, Mei & Liang, Lijun, 2022. "Optimal monitoring policies for chronic diseases under healthcare warranty," Socio-Economic Planning Sciences, Elsevier, vol. 84(C).
    3. Hashemi, M. & Asadi, M. & Zarezadeh, S., 2020. "Optimal maintenance policies for coherent systems with multi-type components," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    4. Song Jiu, 2021. "A two-phase approach for integrating preventive maintenance with production and delivery in an unreliable coal mine," Journal of Heuristics, Springer, vol. 27(6), pages 991-1020, December.
    5. Vladimir Polotski & Jean-Pierre Kenne & Ali Gharbi, 2017. "Set-up and production planning in hybrid manufacturing–remanufacturing systems with large returns," International Journal of Production Research, Taylor & Francis Journals, vol. 55(13), pages 3766-3787, July.
    6. Pinciroli, Luca & Baraldi, Piero & Zio, Enrico, 2023. "Maintenance optimization in industry 4.0," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    7. Bouslah, B. & Gharbi, A. & Pellerin, R., 2016. "Integrated production, sampling quality control and maintenance of deteriorating production systems with AOQL constraint," Omega, Elsevier, vol. 61(C), pages 110-126.
    8. Mohammad Reza Bazargan-Lari & Sharareh Taghipour & Arash Zaretalab & Mani Sharifi, 2022. "Production scheduling optimization for parallel machines subject to physical distancing due to COVID-19 pandemic," Operations Management Research, Springer, vol. 15(1), pages 503-527, June.
    9. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    10. Polotski, Vladimir & Kenne, Jean-Pierre & Gharbi, Ali, 2017. "Production and setup policy optimization for hybrid manufacturing–remanufacturing systems," International Journal of Production Economics, Elsevier, vol. 183(PB), pages 322-333.

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