IDEAS home Printed from https://ideas.repec.org/a/spr/jsched/v21y2018i2d10.1007_s10951-017-0530-4.html
   My bibliography  Save this article

A hybrid scheduling approach for a two-stage flexible flow shop with batch processing machines

Author

Listed:
  • Yi Tan

    (University of Hagen)

  • Lars Mönch

    (University of Hagen)

  • John W. Fowler

    (Arizona State University)

Abstract

In this paper, we discuss a flexible flow shop scheduling problem with batch processing machines at each stage and with jobs that have unequal ready times. Scheduling problems of this type can be found in semiconductor wafer fabrication facilities (wafer fabs). We are interested in minimizing the total weighted tardiness of the jobs. We present a mixed integer programming formulation. The batch scheduling problem is NP-hard. Therefore, an iterative stage-based decomposition approach is proposed that is hybridized with neighborhood search techniques. The decomposition scheme provides internal due dates and ready times for the jobs on the first and second stage, respectively. Each of the resulting parallel machine batch scheduling problems is solved by variable neighborhood search in each iteration. Based on the schedules of the subproblems, the internal due dates and ready times are updated. We present the results of designed computational experiments that also consider the number of machines assigned to each stage as a design factor. It turns out that the proposed hybrid approach outperforms an iterative decomposition scheme where a fairly simple heuristic based on time window decomposition and the apparent tardiness cost dispatching rule is used to solve the subproblems. Recommendations for the design of the two stages with respect to the number of parallel machines on each stage are given.

Suggested Citation

  • Yi Tan & Lars Mönch & John W. Fowler, 2018. "A hybrid scheduling approach for a two-stage flexible flow shop with batch processing machines," Journal of Scheduling, Springer, vol. 21(2), pages 209-226, April.
    • Handle: RePEc:spr:jsched:v:21:y:2018:i:2:d:10.1007_s10951-017-0530-4
    DOI: 10.1007/s10951-017-0530-4
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10951-017-0530-4
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10951-017-0530-4?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ari P. J. Vepsalainen & Thomas E. Morton, 1987. "Priority Rules for Job Shops with Weighted Tardiness Costs," Management Science, INFORMS, vol. 33(8), pages 1035-1047, August.
    2. Ruiz, Rubén & Vázquez-Rodríguez, José Antonio, 2010. "The hybrid flow shop scheduling problem," European Journal of Operational Research, Elsevier, vol. 205(1), pages 1-18, August.
    3. Amin-Naseri, Mohammad Reza & Beheshti-Nia, Mohammad Ali, 2009. "Hybrid flow shop scheduling with parallel batching," International Journal of Production Economics, Elsevier, vol. 117(1), pages 185-196, January.
    4. Bertrand M.T. Lin, 2015. "Two-stage flow shop scheduling with dedicated machines," International Journal of Production Research, Taylor & Francis Journals, vol. 53(4), pages 1094-1097, February.
    5. Mukherjee, Saral & Chatterjee, A.K., 2006. "Applying machine based decomposition in 2-machine flow shops," European Journal of Operational Research, Elsevier, vol. 169(3), pages 723-741, March.
    6. A. Oulamara, 2012. "No-Wait Scheduling Problems with Batching Machines," Springer Optimization and Its Applications, in: Roger Z. Ríos-Mercado & Yasmín A. Ríos-Solís (ed.), Just-in-Time Systems, chapter 0, pages 147-168, Springer.
    7. Hamilton Emmons & George Vairaktarakis, 2013. "Flow Shop Scheduling," International Series in Operations Research and Management Science, Springer, edition 127, number 978-1-4614-5152-5, March.
    8. Hansen, Pierre & Mladenovic, Nenad, 2001. "Variable neighborhood search: Principles and applications," European Journal of Operational Research, Elsevier, vol. 130(3), pages 449-467, May.
    9. Liji Shen & Lars Mönch & Udo Buscher, 2013. "An iterative approach for the serial batching problem with parallel machines and job families," Annals of Operations Research, Springer, vol. 206(1), pages 425-448, July.
    10. Sung, Chang Sup & Kim, Young Hwan & Yoon, Sang Hum, 2000. "A problem reduction and decomposition approach for scheduling for a flowshop of batch processing machines," European Journal of Operational Research, Elsevier, vol. 121(1), pages 179-192, February.
    11. Sup Sung, Chang & Hwan Kim, Young, 2003. "Minimizing due date related performance measures on two batch processing machines," European Journal of Operational Research, Elsevier, vol. 147(3), pages 644-656, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jianxin Fang & Brenda Cheang & Andrew Lim, 2023. "Problems and Solution Methods of Machine Scheduling in Semiconductor Manufacturing Operations: A Survey," Sustainability, MDPI, vol. 15(17), pages 1-44, August.
    2. Alessandro Druetto & Erica Pastore & Elena Rener, 2023. "Parallel batching with multi-size jobs and incompatible job families," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 31(2), pages 440-458, July.
    3. Christoph Hertrich & Christian Weiß & Heiner Ackermann & Sandy Heydrich & Sven O. Krumke, 2020. "Scheduling a proportionate flow shop of batching machines," Journal of Scheduling, Springer, vol. 23(5), pages 575-593, October.
    4. Christoph Hertrich & Christian Weiß & Heiner Ackermann & Sandy Heydrich & Sven O. Krumke, 2022. "Online algorithms to schedule a proportionate flexible flow shop of batching machines," Journal of Scheduling, Springer, vol. 25(6), pages 643-657, December.
    5. Fowler, John W. & Mönch, Lars, 2022. "A survey of scheduling with parallel batch (p-batch) processing," European Journal of Operational Research, Elsevier, vol. 298(1), pages 1-24.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Fowler, John W. & Mönch, Lars, 2022. "A survey of scheduling with parallel batch (p-batch) processing," European Journal of Operational Research, Elsevier, vol. 298(1), pages 1-24.
    2. Christoph Hertrich & Christian Weiß & Heiner Ackermann & Sandy Heydrich & Sven O. Krumke, 2022. "Online algorithms to schedule a proportionate flexible flow shop of batching machines," Journal of Scheduling, Springer, vol. 25(6), pages 643-657, December.
    3. Pan, Quan-Ke & Gao, Liang & Li, Xin-Yu & Gao, Kai-Zhou, 2017. "Effective metaheuristics for scheduling a hybrid flowshop with sequence-dependent setup times," Applied Mathematics and Computation, Elsevier, vol. 303(C), pages 89-112.
    4. A. G. Leeftink & R. J. Boucherie & E. W. Hans & M. A. M. Verdaasdonk & I. M. H. Vliegen & P. J. Diest, 2018. "Batch scheduling in the histopathology laboratory," Flexible Services and Manufacturing Journal, Springer, vol. 30(1), pages 171-197, June.
    5. Christoph Hertrich & Christian Weiß & Heiner Ackermann & Sandy Heydrich & Sven O. Krumke, 2020. "Scheduling a proportionate flow shop of batching machines," Journal of Scheduling, Springer, vol. 23(5), pages 575-593, October.
    6. C Almeder & L Mönch, 2011. "Metaheuristics for scheduling jobs with incompatible families on parallel batching machines," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(12), pages 2083-2096, December.
    7. Bailin Wang & Kai Huang & Tieke Li, 2018. "Two-stage hybrid flowshop scheduling with simultaneous processing machines," Journal of Scheduling, Springer, vol. 21(4), pages 387-411, August.
    8. Ming Liu & Xuenan Yang & Jiantong Zhang & Chengbin Chu, 2017. "Scheduling a tempered glass manufacturing system: a three-stage hybrid flow shop model," International Journal of Production Research, Taylor & Francis Journals, vol. 55(20), pages 6084-6107, October.
    9. Mallor, Fermin & Guardiola, Ivan G., 2014. "The Weibull scheduling index for client driven manufacturing processes," International Journal of Production Economics, Elsevier, vol. 150(C), pages 225-238.
    10. Maenhout, Broos & Vanhoucke, Mario, 2010. "A hybrid scatter search heuristic for personalized crew rostering in the airline industry," European Journal of Operational Research, Elsevier, vol. 206(1), pages 155-167, October.
    11. Bozorgirad, Mir Abbas & Logendran, Rasaratnam, 2013. "Bi-criteria group scheduling in hybrid flowshops," International Journal of Production Economics, Elsevier, vol. 145(2), pages 599-612.
    12. Manlio Gaudioso & Giovanni Giallombardo & Giovanna Miglionico, 2018. "Minimizing Piecewise-Concave Functions Over Polyhedra," Mathematics of Operations Research, INFORMS, vol. 43(2), pages 580-597, May.
    13. Zoltán Varga & Pál Simon, 2014. "Examination Of Scheduling Methods For Production Systems," Advanced Logistic systems, University of Miskolc, Department of Material Handling and Logistics, vol. 8(1), pages 111-120, December.
    14. Weng, Wei & Fujimura, Shigeru, 2012. "Control methods for dynamic time-based manufacturing under customized product lead times," European Journal of Operational Research, Elsevier, vol. 218(1), pages 86-96.
    15. Fernandez del Pozo, J. A. & Bielza, C. & Gomez, M., 2005. "A list-based compact representation for large decision tables management," European Journal of Operational Research, Elsevier, vol. 160(3), pages 638-662, February.
    16. Sun Lee, Ik & Yoon, S.H., 2010. "Coordinated scheduling of production and delivery stages with stage-dependent inventory holding costs," Omega, Elsevier, vol. 38(6), pages 509-521, December.
    17. Amina Lamghari & Roussos Dimitrakopoulos & Jacques Ferland, 2015. "A hybrid method based on linear programming and variable neighborhood descent for scheduling production in open-pit mines," Journal of Global Optimization, Springer, vol. 63(3), pages 555-582, November.
    18. J. Redondo & J. Fernández & I. García & P. Ortigosa, 2009. "A robust and efficient algorithm for planar competitive location problems," Annals of Operations Research, Springer, vol. 167(1), pages 87-105, March.
    19. Alidaee, Bahram & Kochenberger, Gary A. & Amini, Mohammad M., 2001. "Greedy solutions of selection and ordering problems," European Journal of Operational Research, Elsevier, vol. 134(1), pages 203-215, October.
    20. Patricia Domínguez-Marín & Stefan Nickel & Pierre Hansen & Nenad Mladenović, 2005. "Heuristic Procedures for Solving the Discrete Ordered Median Problem," Annals of Operations Research, Springer, vol. 136(1), pages 145-173, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:jsched:v:21:y:2018:i:2:d:10.1007_s10951-017-0530-4. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.