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Sustainable Manufacturing Assessment using Sustainable VSM and AHP involving Workload and Machine Efficiency: A Case Study in Indonesian Paving Block Production

Author

Listed:
  • Tyas Yuli Rosiani

    (Universitas Muhammadiyah Malang)

  • Dana Marsetiya Utama

    (Universitas Muhammadiyah Malang)

  • Ameilia Yuniar Ummudiyah

    (Universitas Muhammadiyah Malang)

  • Ikhlasul Amallynda

    (Universitas Muhammadiyah Malang)

Abstract

The industrial revolution has elevated the importance of sustainable manufacturing, necessitating methods that balance economic efficiency with environmental and social responsibility. This study introduces a novel method that combines sustainable value stream mapping (Sus-VSM) with the analytical hierarchy process (AHP) to evaluate the sustainable manufacturing performance of workload and machine efficiency in manufacturing processes. The study employs thirteen carefully curated indicators validated by paving block industry experts to demonstrate practical relevance. The proposed framework comprises indicator selection, AHP-driven weighting, efficiency evaluation, and Sus VSM and Traffic Light System (TLS) visualization. The Manufacturing Sustainability Score (MSS) is derived, concisely measuring manufacturing sustainability performance. The case study findings highlight the need for improved manufacturing practices in the Indonesian paving block industry, confirming the framework’s applicability. The results demonstrate that the proposed framework is capable of addressing industrial challenges. This industry’s manufacturing sustainability score is 80.62%, indicating an average performance that requires improvement. In addition, this study provides conclusions and recommendations for future development.

Suggested Citation

  • Tyas Yuli Rosiani & Dana Marsetiya Utama & Ameilia Yuniar Ummudiyah & Ikhlasul Amallynda, 2024. "Sustainable Manufacturing Assessment using Sustainable VSM and AHP involving Workload and Machine Efficiency: A Case Study in Indonesian Paving Block Production," Circular Economy and Sustainability, Springer, vol. 4(3), pages 2049-2071, September.
    • Handle: RePEc:spr:circec:v:4:y:2024:i:3:d:10.1007_s43615-024-00366-6
    DOI: 10.1007/s43615-024-00366-6
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    References listed on IDEAS

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    1. Vikas Swarnakar & Amit Raj Singh & Jiju Antony & Raja Jayaraman & Anil Kr Tiwari & Rajeev Rathi & Elizabeth Cudney, 2022. "Prioritizing Indicators for Sustainability Assessment in Manufacturing Process: An Integrated Approach," Sustainability, MDPI, vol. 14(6), pages 1-24, March.
    2. Cory Searcy, 2012. "Corporate Sustainability Performance Measurement Systems: A Review and Research Agenda," Journal of Business Ethics, Springer, vol. 107(3), pages 239-253, May.
    3. Monika Górska & Marta Daroń, 2021. "Importance of Machine Modernization in Energy Efficiency Management of Manufacturing Companies," Energies, MDPI, vol. 14(24), pages 1-19, December.
    4. Marc A. Rosen & Hossam A. Kishawy, 2012. "Sustainable Manufacturing and Design: Concepts, Practices and Needs," Sustainability, MDPI, vol. 4(2), pages 1-21, January.
    5. Vijay Kumar Manupati & Chaitanya Gangal & M.L.R. Varela & Mohammadsadegh Mobin, 2019. "Application of value stream mapping for cycle time reduction in production of link and roller assembly," International Journal of Services and Operations Management, Inderscience Enterprises Ltd, vol. 33(2), pages 135-158.
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