IDEAS home Printed from https://ideas.repec.org/a/sae/engenv/v32y2021i8p1414-1436.html
   My bibliography  Save this article

Comprehensive analysis of the thermohydraulic performance of cooling networks subject to fouling and undergoing retrofit projects

Author

Listed:
  • Hebert Lugo-Granados
  • Lázaro Canizalez-Dávalos
  • Martín Picón-Núñez

Abstract

The aim of this paper is to develop guidelines for the placing of new coolers in cooling systems subject to retrofit. The effects of the accumulation of scale on the flow system are considered. A methodology to assess the interconnected effect of local fluid velocity and fouling deposition is developed. The local average fluid velocity depends on the water flow rate distribution across the piping network. The methodology has four main calculation components: a) the determination of the flow rate distribution across the piping network, b) the prediction of fouling deposition, c) determination of the hydraulic changes and the effect on fouling brought about by the placing of new exchangers into an existing structure, and d) the calculation of the total cooling load and pressure drop of the system. The set of disturbances introduced to the system through fouling and the incorporation of new coolers, create network responses that eventually influence the cooling capacity and the pressure drop. In this work, these interactions are analysed using two case studies. The results indicate that, from the thermal point of view, the incorporation of new heat exchangers is recommended in series. The limit is the point where the increase of the total pressure drop causes a reduction in the overall volumetric flow rate. New coolers added in parallel create a reduction of pressure drop and an increase in the overall water flow rate; however, this increase is not enough to counteract the reduction of fluid velocity and heat capacity removal.

Suggested Citation

  • Hebert Lugo-Granados & Lázaro Canizalez-Dávalos & Martín Picón-Núñez, 2021. "Comprehensive analysis of the thermohydraulic performance of cooling networks subject to fouling and undergoing retrofit projects," Energy & Environment, , vol. 32(8), pages 1414-1436, December.
    • Handle: RePEc:sae:engenv:v:32:y:2021:i:8:p:1414-1436
    DOI: 10.1177/0958305X20945312
    as

    Download full text from publisher

    File URL: https://journals.sagepub.com/doi/10.1177/0958305X20945312
    Download Restriction: no
    File URL: https://libkey.io/10.1177/0958305X20945312?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Kapustenko, Petro O. & Klemeš, Jiří Jaromír & Matsegora, Oleksandr I. & Arsenyev, Pavlo Y. & Arsenyeva, Olga P., 2019. "Accounting for local thermal and hydraulic parameters of water fouling development in plate heat exchanger," Energy, Elsevier, vol. 174(C), pages 1049-1059.
    2. Picón-Núnez, Martín & Polley, Graham T. & Canizalez-Dávalos, Lázaro & Medina-Flores, José Martín, 2011. "Short cut performance method for the design of flexible cooling systems," Energy, Elsevier, vol. 36(8), pages 4646-4653.
    3. Zhang, Haitian & Feng, Xiao & Wang, Yufei & Zhang, Zhen, 2019. "Sequential optimization of cooler and pump networks with different types of cooling," Energy, Elsevier, vol. 179(C), pages 815-822.
    4. Sun, Jin & Feng, Xiao & Wang, Yufei & Deng, Chun & Chu, Khim Hoong, 2014. "Pump network optimization for a cooling water system," Energy, Elsevier, vol. 67(C), pages 506-512.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ma, Jiaze & Wang, Yufei & Feng, Xiao, 2017. "Energy recovery in cooling water system by hydro turbines," Energy, Elsevier, vol. 139(C), pages 329-340.
    2. Gao, Wei & Feng, Xiao, 2017. "The power target of a fluid machinery network in a circulating water system," Applied Energy, Elsevier, vol. 205(C), pages 847-854.
    3. Ma, Jiaze & Wang, Yufei & Feng, Xiao, 2018. "Optimization of multi-plants cooling water system," Energy, Elsevier, vol. 150(C), pages 797-815.
    4. Peng Wang & Jinling Lu & Qingsen Cai & Senlin Chen & Xingqi Luo, 2021. "Analysis and Optimization of Cooling Water System Operating Cost under Changes in Ambient Temperature and Working Medium Flow," Energies, MDPI, vol. 14(21), pages 1-19, October.
    5. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    6. Zheng, Chenglin & Chen, Xi & Zhu, Lingyu & Shi, Jiaqi, 2018. "Simultaneous design of pump network and cooling tower allocations for cooling water system synthesis," Energy, Elsevier, vol. 150(C), pages 653-669.
    7. Zengliang Chen & Ye Luo & Zhihui Wang & Yulin Liu & Limei Gai & Qichao Wang & Bingyuan Hong, 2024. "Optimization Design and Performance Study of a Heat Exchanger for an Oil and Gas Recovery System in an Oil Depot," Energies, MDPI, vol. 17(11), pages 1-18, May.
    8. Zhang, Haitian & Feng, Xiao & Wang, Yufei & Zhang, Zhen, 2019. "Sequential optimization of cooler and pump networks with different types of cooling," Energy, Elsevier, vol. 179(C), pages 815-822.
    9. Goudarzi, Mohammad Ali, 2013. "Proposing a new technique to enhance thermal performance and reduce structural design wind loads for natural drought cooling towers," Energy, Elsevier, vol. 62(C), pages 164-172.
    10. Sun, Jin & Feng, Xiao & Wang, Yufei & Deng, Chun & Chu, Khim Hoong, 2014. "Pump network optimization for a cooling water system," Energy, Elsevier, vol. 67(C), pages 506-512.
    11. Kapustenko, Petro & Klemeš, Jiří Jaromír & Arsenyeva, Olga, 2023. "Plate heat exchangers fouling mitigation effects in heating of water solutions: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).
    12. Shenoy, Akshay U. & Shenoy, Uday V., 2013. "Targeting and design of CWNs (cooling water networks)," Energy, Elsevier, vol. 55(C), pages 1033-1043.
    13. Cheng, Qi & Wang, Shengwei & Yan, Chengchu, 2017. "Sequential Monte Carlo simulation for robust optimal design of cooling water system with quantified uncertainty and reliability," Energy, Elsevier, vol. 118(C), pages 489-501.
    14. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    15. Lemouari, M. & Boumaza, M. & Kaabi, A., 2011. "Experimental investigation of the hydraulic characteristics of a counter flow wet cooling tower," Energy, Elsevier, vol. 36(10), pages 5815-5823.
    16. Lira-Barragán, Luis Fernando & Ponce-Ortega, José María & Serna-González, Medardo & El-Halwagi, Mahmoud M., 2014. "Optimal design of process energy systems integrating sustainable considerations," Energy, Elsevier, vol. 76(C), pages 139-160.
    17. Kim, Jeongheon & Mun, Haneul & Shim, Jae Yun & Lee, Inkyu & Cho, Hyungtae, 2024. "Advanced energy recovery systems design of stenter processes: Energy, exergy and Techno-economic analyses," Energy, Elsevier, vol. 289(C).
    18. Peng Wang & Xingqi Luo & Jinling Lu & Qiyao Xue & Jiawei Gao & Senlin Chen, 2022. "Energy and Economic Analysis of Power Generation Using Residual Pressure of a Circulating Cooling Water System," Sustainability, MDPI, vol. 14(19), pages 1-20, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:sae:engenv:v:32:y:2021:i:8:p:1414-1436. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: SAGE Publications (email available below). General contact details of provider: .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.