IDEAS home Printed from https://ideas.repec.org/a/inm/ormnsc/v57y2011i4p647-666.html
   My bibliography  Save this article

Integrated Sequencing and Scheduling in Coil Coating

Author

Listed:
  • Wiebke Höhn

    (Institut für Mathematik, Technische Universität Berlin, 10623 Berlin, Germany)

  • Felix G. König

    (Institut für Mathematik, Technische Universität Berlin, 10623 Berlin, Germany)

  • Rolf H. Möhring

    (Institut für Mathematik, Technische Universität Berlin, 10623 Berlin, Germany)

  • Marco E. Lübbecke

    (Department of Operations Research, RWTH Aachen University, 52056 Aachen, Germany)

Abstract

We consider a complex planning problem in integrated steel production. A sequence of coils of sheet metal needs to be color coated in consecutive stages. Different coil geometries and changes of colors necessitate time-consuming setup work. In most coating stages one can choose between two parallel color tanks. This can either reduce the number of setups needed or enable setups concurrent with production. A production plan comprises the sequencing of coils and the scheduling of color tanks and setup work. The aim is to minimize the makespan for a given set of coils. We present an optimization model for this integrated sequencing and scheduling problem. A core component is a graph theoretical model for concurrent setup scheduling. It is instrumental for building a fast heuristic that is embedded into a genetic algorithm to solve the sequencing problem. The quality of our solutions is evaluated via an integer program based on a combinatorial relaxation, showing that our solutions are within 10% of the optimum. Our algorithm is implemented at Salzgitter Flachstahl GmbH, a major German steel producer. This has led to an average reduction in makespan by over 13% and has greatly exceeded expectations. This paper was accepted by Dimitris Bertsimas, optimization.

Suggested Citation

  • Wiebke Höhn & Felix G. König & Rolf H. Möhring & Marco E. Lübbecke, 2011. "Integrated Sequencing and Scheduling in Coil Coating," Management Science, INFORMS, vol. 57(4), pages 647-666, April.
    • Handle: RePEc:inm:ormnsc:v:57:y:2011:i:4:p:647-666
    DOI: 10.1287/mnsc.1100.1302
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/mnsc.1100.1302
    Download Restriction: no
    File URL: https://libkey.io/10.1287/mnsc.1100.1302?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Tang, Lixin & Wang, Xianpeng, 2009. "Simultaneously scheduling multiple turns for steel color-coating production," European Journal of Operational Research, Elsevier, vol. 198(3), pages 715-725, November.
    2. Marco E. Lübbecke & Jacques Desrosiers, 2005. "Selected Topics in Column Generation," Operations Research, INFORMS, vol. 53(6), pages 1007-1023, December.
    3. Koulamas, Christos & Kyparisis, George J., 2008. "Single-machine scheduling problems with past-sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 187(3), pages 1045-1049, June.
    4. Allahverdi, Ali & Ng, C.T. & Cheng, T.C.E. & Kovalyov, Mikhail Y., 2008. "A survey of scheduling problems with setup times or costs," European Journal of Operational Research, Elsevier, vol. 187(3), pages 985-1032, June.
    5. Helsgaun, Keld, 2000. "An effective implementation of the Lin-Kernighan traveling salesman heuristic," European Journal of Operational Research, Elsevier, vol. 126(1), pages 106-130, October.
    6. Cynthia Barnhart & Ellis L. Johnson & George L. Nemhauser & Martin W. P. Savelsbergh & Pamela H. Vance, 1998. "Branch-and-Price: Column Generation for Solving Huge Integer Programs," Operations Research, INFORMS, vol. 46(3), pages 316-329, June.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Omid Shahvari & Rasaratnam Logendran & Madjid Tavana, 2022. "An efficient model-based branch-and-price algorithm for unrelated-parallel machine batching and scheduling problems," Journal of Scheduling, Springer, vol. 25(5), pages 589-621, October.
    2. Rauchecker, Gerhard & Schryen, Guido, 2019. "An exact branch-and-price algorithm for scheduling rescue units during disaster response," European Journal of Operational Research, Elsevier, vol. 272(1), pages 352-363.
    3. Isabel Martins & Filipe Alvelos & Miguel Constantino, 2012. "A branch-and-price approach for harvest scheduling subject to maximum area restrictions," Computational Optimization and Applications, Springer, vol. 51(1), pages 363-385, January.
    4. Melanie Erhard, 2021. "Flexible staffing of physicians with column generation," Flexible Services and Manufacturing Journal, Springer, vol. 33(1), pages 212-252, March.
    5. Miriam Kießling & Sascha Kurz & Jörg Rambau, 2021. "An exact column-generation approach for the lot-type design problem," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 29(3), pages 741-780, October.
    6. Melchiori, Anna & Sgalambro, Antonino, 2020. "A branch and price algorithm to solve the Quickest Multicommodity k-splittable Flow Problem," European Journal of Operational Research, Elsevier, vol. 282(3), pages 846-857.
    7. Renaud Chicoisne, 2023. "Computational aspects of column generation for nonlinear and conic optimization: classical and linearized schemes," Computational Optimization and Applications, Springer, vol. 84(3), pages 789-831, April.
    8. Löhndorf, Nils & Riel, Manuel & Minner, Stefan, 2014. "Simulation optimization for the stochastic economic lot scheduling problem with sequence-dependent setup times," International Journal of Production Economics, Elsevier, vol. 157(C), pages 170-176.
    9. Shen, Yunzhuang & Sun, Yuan & Li, Xiaodong & Eberhard, Andrew & Ernst, Andreas, 2023. "Adaptive solution prediction for combinatorial optimization," European Journal of Operational Research, Elsevier, vol. 309(3), pages 1392-1408.
    10. Rigo, Cezar Antônio & Seman, Laio Oriel & Camponogara, Eduardo & Morsch Filho, Edemar & Bezerra, Eduardo Augusto & Munari, Pedro, 2022. "A branch-and-price algorithm for nanosatellite task scheduling to improve mission quality-of-service," European Journal of Operational Research, Elsevier, vol. 303(1), pages 168-183.
    11. Range, Troels Martin & Kozlowski, Dawid & Petersen, Niels Chr., 2019. "Dynamic job assignment: A column generation approach with an application to surgery allocation," European Journal of Operational Research, Elsevier, vol. 272(1), pages 78-93.
    12. Yael Grushka-Cockayne & Bert De Reyck & Zeger Degraeve, 2008. "An Integrated Decision-Making Approach for Improving European Air Traffic Management," Management Science, INFORMS, vol. 54(8), pages 1395-1409, August.
    13. Guy Desaulniers & Diego Pecin & Claudio Contardo, 2019. "Selective pricing in branch-price-and-cut algorithms for vehicle routing," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 8(2), pages 147-168, June.
    14. Walteros, Jose L. & Vogiatzis, Chrysafis & Pasiliao, Eduardo L. & Pardalos, Panos M., 2014. "Integer programming models for the multidimensional assignment problem with star costs," European Journal of Operational Research, Elsevier, vol. 235(3), pages 553-568.
    15. Dirk Briskorn & Konrad Stephan & Nils Boysen, 2022. "Minimizing the makespan on a single machine subject to modular setups," Journal of Scheduling, Springer, vol. 25(1), pages 125-137, February.
    16. Luciano Costa & Claudio Contardo & Guy Desaulniers, 2019. "Exact Branch-Price-and-Cut Algorithms for Vehicle Routing," Transportation Science, INFORMS, vol. 53(4), pages 946-985, July.
    17. Kramer, Arthur & Iori, Manuel & Lacomme, Philippe, 2021. "Mathematical formulations for scheduling jobs on identical parallel machines with family setup times and total weighted completion time minimization," European Journal of Operational Research, Elsevier, vol. 289(3), pages 825-840.
    18. Jiliu Li & Zhixing Luo & Roberto Baldacci & Hu Qin & Zhou Xu, 2023. "A New Exact Algorithm for Single-Commodity Vehicle Routing with Split Pickups and Deliveries," INFORMS Journal on Computing, INFORMS, vol. 35(1), pages 31-49, January.
    19. Fink, Martin & Desaulniers, Guy & Frey, Markus & Kiermaier, Ferdinand & Kolisch, Rainer & Soumis, François, 2019. "Column generation for vehicle routing problems with multiple synchronization constraints," European Journal of Operational Research, Elsevier, vol. 272(2), pages 699-711.
    20. Jardar Andersen & Marielle Christiansen & Teodor Gabriel Crainic & Roar Grønhaug, 2011. "Branch and Price for Service Network Design with Asset Management Constraints," Transportation Science, INFORMS, vol. 45(1), pages 33-49, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:ormnsc:v:57:y:2011:i:4:p:647-666. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.