IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v17y2025i2p758-d1570487.html
   My bibliography  Save this article

Design and Stress Analysis of a New Distributed Single Tank Molten Salt Heat Storage System with Internal Heat Source

Author

Listed:
  • Hongtao Li

    (School of Mechanical Engineering, Hebei University of Science and Technology, Shijiazhuang 050000, China)

  • Zheng Wang

    (School of Mechanical Engineering, Hebei University of Science and Technology, Shijiazhuang 050000, China)

  • Qingsong Song

    (School of Mechanical Engineering, Hebei University of Science and Technology, Shijiazhuang 050000, China)

  • Xudong Li

    (Xindi Energy Engineering Technology Co., Ltd., Langfang 065000, China)

  • Jiageng Li

    (School of Mechanical Engineering, Hebei University of Science and Technology, Shijiazhuang 050000, China)

Abstract

Molten salt energy storage technology shows great potential in a sustainable energy integrated system for its excellent thermal energy storage efficiency and environmental adaptability, and it has received much attention from the academic community. To improve the efficiency of traditional dual-tank heat storage systems, a new distributed single tank thermal storage system with an internal heat source was proposed. The single tank was designed according to API 650 and EN 13445-3:2012 specifications, and the specific data of the storage tank was obtained by combining application examples. The results show the following: (1) the stress of the molten salt storage tank with internal electric heating increases during the heating process, and the peak stress appears at the connection position below the tank body and the electric heater sleeve. (2) The increasing electric heater sleeves lead to the increase in tank stress, and when the number of electric heater sleeves increases from four to eight, the tank stress increases by 24%. (3) The stress of the tank reduces with the increasing axial height of the electric heater sleeve. The stress of the tank is reduced by 8% when the position of the electric heater sleeve is increased from 400 mm to 800 mm. This study can provide some theoretical support for the design and optimization of a single-tank molten salt heat storage system and provide a reference for the design of such storage tanks with a built-in heat source.

Suggested Citation

  • Hongtao Li & Zheng Wang & Qingsong Song & Xudong Li & Jiageng Li, 2025. "Design and Stress Analysis of a New Distributed Single Tank Molten Salt Heat Storage System with Internal Heat Source," Sustainability, MDPI, vol. 17(2), pages 1-15, January.
  • Handle: RePEc:gam:jsusta:v:17:y:2025:i:2:p:758-:d:1570487
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/17/2/758/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/17/2/758/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Xie, Baoshan & Baudin, Nicolas & Soto, Jérôme & Fan, Yilin & Luo, Lingai, 2023. "Experimental and numerical study on the thermocline behavior of packed-bed storage tank with sensible fillers," Renewable Energy, Elsevier, vol. 209(C), pages 106-121.
    2. Prieto, Cristina & Osuna, Rafael & Fernández, A. Inés & Cabeza, Luisa F., 2016. "Thermal storage in a MW scale. Molten salt solar thermal pilot facility: Plant description and commissioning experiences," Renewable Energy, Elsevier, vol. 99(C), pages 852-866.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bossink, Bart A.G., 2017. "Demonstrating sustainable energy: A review based model of sustainable energy demonstration projects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 77(C), pages 1349-1362.
    2. Sanmartí, Oriol & Vera, Jordi & Torras, Santiago & Pérez-Segarra, Carlos D., 2024. "Parametric study for a structured thermal energy storage system for concentrated solar power plants," Energy, Elsevier, vol. 305(C).
    3. Cristina Prieto & Sonia Fereres & Luisa F. Cabeza, 2020. "The Role of Innovation in Industry Product Deployment: Developing Thermal Energy Storage for Concentrated Solar Power," Energies, MDPI, vol. 13(11), pages 1-19, June.
    4. Abokersh, Mohamed Hany & Norouzi, Masoud & Boer, Dieter & Cabeza, Luisa F. & Casa, Gemma & Prieto, Cristina & Jiménez, Laureano & Vallès, Manel, 2021. "A framework for sustainable evaluation of thermal energy storage in circular economy," Renewable Energy, Elsevier, vol. 175(C), pages 686-701.
    5. Wei, Youxing & Luo, Xianglong & Liang, Yingzong & Chen, Jianyong & Yang, Zhi & He, Jiacheng & Wang, Chao & Chen, Ying, 2022. "Time series aggregation-based design and operation optimization of a solar-driven organic Rankine cycle incorporating variation of environmental temperature and solar radiation," Renewable Energy, Elsevier, vol. 192(C), pages 87-106.
    6. González-Roubaud, Edouard & Pérez-Osorio, David & Prieto, Cristina, 2017. "Review of commercial thermal energy storage in concentrated solar power plants: Steam vs. molten salts," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 133-148.
    7. Xue, Xue & Zhu, Yifan & Liu, Xiang & Zhu, Ying & Yuan, Lei & Zhang, Ao & Wu, Yajie & Zhang, Lei & Jin, Kelang & Zhou, Hao, 2024. "1.05 MW molten salt furnace experimental investigation of full-conditional thermal energy storage for the transfer and storage of waste heat from blast furnace gas," Renewable Energy, Elsevier, vol. 231(C).
    8. Yunshen Zhang & Yun Guo & Jiaao Zhu & Weijian Yuan & Feng Zhao, 2024. "New Advances in Materials, Applications, and Design Optimization of Thermocline Heat Storage: Comprehensive Review," Energies, MDPI, vol. 17(10), pages 1-41, May.
    9. Prieto, Cristina & Osuna, Rafael & Fernández, A. Inés & Cabeza, Luisa F., 2016. "Molten salt facilities, lessons learnt at pilot plant scale to guarantee commercial plants; heat losses evaluation and correction," Renewable Energy, Elsevier, vol. 94(C), pages 175-185.
    10. Prieto, Cristina & Fereres, Sonia & Ruiz-Cabañas, Francisco Javier & Rodriguez-Sanchez, Alfonso & Montero, Cristina, 2020. "Carbonate molten salt solar thermal pilot facility: Plant design, commissioning and operation up to 700 °C," Renewable Energy, Elsevier, vol. 151(C), pages 528-541.
    11. Yu, Qiang & Li, Xiaolei & Wang, Zhifeng & Zhang, Qiangqiang, 2020. "Modeling and dynamic simulation of thermal energy storage system for concentrating solar power plant," Energy, Elsevier, vol. 198(C).
    12. Xu, Z.Y. & Wang, R.Z. & Yang, Chun, 2019. "Perspectives for low-temperature waste heat recovery," Energy, Elsevier, vol. 176(C), pages 1037-1043.
    13. Xiaoming Zhang & Yuting Wu & Chongfang Ma & Qiang Meng & Xiao Hu & Cenyu Yang, 2019. "Experimental Study on Temperature Distribution and Heat Losses of a Molten Salt Heat Storage Tank," Energies, MDPI, vol. 12(10), pages 1-14, May.
    14. Cristina Prieto & Alfonso Rodríguez-Sánchez & F. Javier Ruiz-Cabañas & Luisa F. Cabeza, 2019. "Feasibility Study of Freeze Recovery Options in Parabolic Trough Collector Plants Working with Molten Salt as Heat Transfer Fluid," Energies, MDPI, vol. 12(12), pages 1-20, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:17:y:2025:i:2:p:758-:d:1570487. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.