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Six-Sigma Reference Model for Industry 4.0 Implementations in Textile SMEs

Author

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  • Santiago-Omar Caballero-Morales

    (Facultad de Ingeniería Industrial y Logística, Universidad Popular Autonoma del Estado de Puebla A.C., Puebla 72410, Mexico)

  • Luis Cuautle-Gutiérrez

    (Facultad de Ingeniería Industrial y Logística, Universidad Popular Autonoma del Estado de Puebla A.C., Puebla 72410, Mexico)

  • José-de-Jesús Cordero-Guridi

    (Facultad de Ingeniería Industrial y Logística, Universidad Popular Autonoma del Estado de Puebla A.C., Puebla 72410, Mexico)

  • Ricardo-Iván Alvarez-Tamayo

    (Facultad de Ingeniería Industrial y Logística, Universidad Popular Autonoma del Estado de Puebla A.C., Puebla 72410, Mexico)

Abstract

The textile and apparel industry is a major contributor to Latin American economies. However, in these economies the industry is characterized by limited technological infrastructure, which has led to inefficient performance and the significant generation of water, material, and product waste through its supply chain (SC). Currently, Industry 4.0 has led to important benefits in manufacturing industries, but its application in the textile field has been limited to few case studies. The present work expands on this aspect with a critical review of Industry 4.0 concepts and principles, and our main contribution consists of an implementation guideline model. The model was based on Six Sigma and the Rothwell and Zegveld model for continuous improvement and innovation projects in manufacturing and business enterprises. In each step, key aspects such as the specific skills of the interdisciplinary team, assessment tools, and implementation/prototyping tools are highlighted. A discussion of a case study is presented to support the applicability of the model for Industry 4.0 pilot projects.

Suggested Citation

  • Santiago-Omar Caballero-Morales & Luis Cuautle-Gutiérrez & José-de-Jesús Cordero-Guridi & Ricardo-Iván Alvarez-Tamayo, 2023. "Six-Sigma Reference Model for Industry 4.0 Implementations in Textile SMEs," Sustainability, MDPI, vol. 15(16), pages 1-22, August.
  • Handle: RePEc:gam:jsusta:v:15:y:2023:i:16:p:12589-:d:1220606
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    References listed on IDEAS

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    1. Jessica Rossi & Augusto Bianchini & Patricia Guarnieri, 2020. "Circular Economy Model Enhanced by Intelligent Assets from Industry 4.0: The Proposition of an Innovative Tool to Analyze Case Studies," Sustainability, MDPI, vol. 12(17), pages 1-22, September.
    2. Dinara Dikhanbayeva & Sabit Shaikholla & Zhanybek Suleiman & Ali Turkyilmaz, 2020. "Assessment of Industry 4.0 Maturity Models by Design Principles," Sustainability, MDPI, vol. 12(23), pages 1-22, November.
    3. Dalenogare, Lucas Santos & Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro Germán, 2018. "The expected contribution of Industry 4.0 technologies for industrial performance," International Journal of Production Economics, Elsevier, vol. 204(C), pages 383-394.
    4. José Roberto Mendoza-Fong & Jorge Luis García-Alcaraz & Emilio Jiménez Macías & Nancy Liliana Ibarra Hernández & José Roberto Díaz-Reza & Julio Blanco Fernández, 2018. "Role of Information and Communication Technology in Green Supply Chain Implementation and Companies’ Performance," Sustainability, MDPI, vol. 10(6), pages 1-16, May.
    5. Korhonen, Jouni & Honkasalo, Antero & Seppälä, Jyri, 2018. "Circular Economy: The Concept and its Limitations," Ecological Economics, Elsevier, vol. 143(C), pages 37-46.
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