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An Accelerated-Based Evaluation Method for Corrosion Lifetime of Materials Considering High-Temperature Oxidation Corrosion

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  • Hongbin Zhang

    (School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, China
    China Electronic Product Reliability and Environmental Testing Research Institute, Guangzhou 511370, China)

  • Shuqiang Liu

    (China Electronic Product Reliability and Environmental Testing Research Institute, Guangzhou 511370, China)

  • Peibo Liang

    (China Electronic Product Reliability and Environmental Testing Research Institute, Guangzhou 511370, China
    Guangdong Provincial Key Laboratory of Electronic Information Products Reliability Technology, Guangzhou 511370, China)

  • Zhipeng Ye

    (China Electronic Product Reliability and Environmental Testing Research Institute, Guangzhou 511370, China
    Guangdong Provincial Key Laboratory of Electronic Information Products Reliability Technology, Guangzhou 511370, China)

  • Yaqiu Li

    (China Electronic Product Reliability and Environmental Testing Research Institute, Guangzhou 511370, China
    Key Laboratory of Active Medical Devices Quality & Reliability Management and Assessment, Guangzhou 511370, China)

Abstract

In the realm of industrial automation, corrosion represents one of the primary modes of failure, especially in the case of armored thermocouples exposed to temperatures ranging between 1073.15–1373.15 K. In this context, the selection of metal materials that can withstand high-temperature oxidation and corrosion is of paramount importance. Typically, the corrosion resistance of a given metal material is assessed by measuring the “annual corrosion rate” or “corrosion depth”, which can provide an estimated life expectancy value. However, such an approach fails to account for the individual characteristics of the material, and thus does not conform to objective laws. Rather, the corrosion life of a batch of metallic materials should follow the Weibull distribution, or possibly a normal distribution, as per recent studies that have examined the high-temperature oxidation corrosion mechanism of machine or core components. This investigation effectively combines the standard approach for evaluating metal corrosion resistance in the field of materials with the method of assessing component life in the domain of reliability. Furthermore, we consider the individual differences among materials and provide the life distribution function of metals in corrosive environments and thereby refine the evaluation of metal corrosion resistance. This study ultimately establishes a thermocouple accelerated life evaluation model that enhances the accuracy and efficiency of life evaluations for related products.

Suggested Citation

  • Hongbin Zhang & Shuqiang Liu & Peibo Liang & Zhipeng Ye & Yaqiu Li, 2023. "An Accelerated-Based Evaluation Method for Corrosion Lifetime of Materials Considering High-Temperature Oxidation Corrosion," Sustainability, MDPI, vol. 15(11), pages 1-17, June.
    • Handle: RePEc:gam:jsusta:v:15:y:2023:i:11:p:9102-:d:1164118
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    References listed on IDEAS

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    1. Cai, Xia & Tian, Yubin & Ning, Wei, 2019. "Change-point analysis of the failure mechanisms based on accelerated life tests," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 515-522.
    2. Fang, Guanqi & Pan, Rong & Hong, Yili, 2020. "Copula-based reliability analysis of degrading systems with dependent failures," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
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