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Incorporation of Bentonite Mining Waste in Ceramic Formulations for the Manufacturing of Porcelain Stoneware

Author

Listed:
  • Joabi Faustino Ferreira

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Fabiana Pereira da Costa

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Luiz Fhelipe Diniz Borborema

    (Academic Unit of Materials Engineering, Science and Technology Center, Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Rafaela Reis de Arimateia

    (Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande (UFCG), Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Raquel Santos Leite

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil
    Academic Unit of Materials Engineering, Science and Technology Center, Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Raira Chefer Apolinário

    (São Carlos School of Engineering—EESC, University of São Paulo—USP, São Carlos 13563-120, SP, Brazil)

  • Haroldo Cavalcanti Pinto

    (São Carlos School of Engineering—EESC, University of São Paulo—USP, São Carlos 13563-120, SP, Brazil)

  • Alisson Mendes Rodrigues

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil
    Academic Unit of Materials Engineering, Science and Technology Center, Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Gelmires de Araújo Neves

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil
    Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande (UFCG), Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

  • Romualdo Rodrigues Menezes

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Federal University of Campina Grande, Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil
    Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande (UFCG), Av. Aprígio Veloso-882, Bodocongó, Campina Grande 58429-900, PB, Brazil)

Abstract

Mining processes produce a massive amount of waste which, if not treated properly, can cause significant environmental and social impacts. Recently, some studies have focused on the use of mining waste as an alternative raw material. This work developed new sustainable ceramic formulations based on bentonite mining waste (BMW) for applications in porcelain stoneware. The BMW was incorporated into the ceramic masses in different percentages (0, 2.5, 5, 10, 15, 20, 25, and 40 wt.%), in partial replacement to feldspar and total to quartz. X-ray diffraction (XRD), differential thermal calorimetry (DTA), and thermogravimetry analysis (TGA) techniques were used to characterize bentonite waste. Samples (50 mm × 20 mm × 5 mm) were obtained by uniaxial pressing. Such samples were dried and sintered at 1150, 1200, and 1250 °C. The physical–mechanical properties (apparent porosity, water absorption, linear shrinkage, apparent density, and flexural strength) were evaluated for sintered samples. The phases formed after sintering treatments were characterized by XDR and scanning electron microscopy (SEM). The BMW presented a mineralogical composition suitable for use as ceramic raw material. In summary, our results presented that the new sustainable ceramic formulations sintered at 1250 °C have the potential for use in stoneware and porcelain stoneware.

Suggested Citation

  • Joabi Faustino Ferreira & Fabiana Pereira da Costa & Luiz Fhelipe Diniz Borborema & Rafaela Reis de Arimateia & Raquel Santos Leite & Raira Chefer Apolinário & Haroldo Cavalcanti Pinto & Alisson Mende, 2022. "Incorporation of Bentonite Mining Waste in Ceramic Formulations for the Manufacturing of Porcelain Stoneware," Sustainability, MDPI, vol. 14(23), pages 1-15, November.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:23:p:15973-:d:988948
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    References listed on IDEAS

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    1. Roberto Evaristo de Oliveira Neto & Juliana de Melo Cartaxo & Alisson Mendes Rodrigues & Gelmires de Araújo Neves & Romualdo Rodrigues Menezes & Fabiana Pereira da Costa & Sâmea Valensca Alves Barros, 2021. "Durability Behavior of Mortars Containing Perlite Tailings: Alkali–Silicate Reaction Viewpoint," Sustainability, MDPI, vol. 13(16), pages 1-8, August.
    2. Jucielle Veras Fernandes & Danyelle Garcia Guedes & Fabiana Pereira da Costa & Alisson Mendes Rodrigues & Gelmires de Araújo Neves & Romualdo Rodrigues Menezes & Lisiane Navarro de Lima Santana, 2020. "Sustainable Ceramic Materials Manufactured from Ceramic Formulations Containing Quartzite and Scheelite Tailings," Sustainability, MDPI, vol. 12(22), pages 1-14, November.
    3. Alisson Mendes Rodrigues & Fabiana Pereira da Costa & Suellen Lisboa Dias Beltrão & Jucielle Veras Fernandes & Romualdo Rodrigues Menezes & Gelmires de Araújo Neves, 2021. "Development of Eco-Friendly Mortars Produced with Kaolin Processing Waste: Durability Behavior Viewpoint," Sustainability, MDPI, vol. 13(20), pages 1-15, October.
    4. Ana Luiza Paes & Jonas Alexandre & Gustavo de Castro Xavier & Sérgio Neves Monteiro & Afonso Rangel Garcez de Azevedo, 2022. "Feasibility Analysis of Mortar Development with Ornamental Rock Waste for Coating Application by Mechanized Projection," Sustainability, MDPI, vol. 14(9), pages 1-16, April.
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