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Embodied CO 2 Reduction Effects of Free-Form Concrete Panel Production Using Rod-Type Molds with 3D Plastering Technique

Author

Listed:
  • Seunghyun Son

    (Department of Architectural Engineering, Mokpo National University, Muan-gun 58554, Jeonnam, Korea)

  • Dongjoo Lee

    (Department of Architectural Engineering, Kyung Hee University, Yongin-si 17104, Gyeonggi-do, Korea)

  • Jinhyuk Oh

    (Department of Architectural Engineering, Kyung Hee University, Yongin-si 17104, Gyeonggi-do, Korea)

  • Sunkuk Kim

    (Department of Architectural Engineering, Kyung Hee University, Yongin-si 17104, Gyeonggi-do, Korea)

Abstract

When using concrete to produce exterior finishing panels of free-form building structures, different panel shapes make it difficult to reuse the forms. This results in increased formwork cost as well as a significant amount of embodied CO 2 (ECO 2 ) generation. Through years of research, we have developed a free-form panel (FCP) production technique engaging the 3D plastering technique (3DPT) without using conventional plywood forms. When 3DPT becomes available for free-form building projects, a great deal of ECO 2 reduction effects is expected in addition to reduced time and cost in FCP production. The purpose of this study is to prove this by analyzing ECO 2 reduction effects achieved through sustainable FCP production using 3DPT. The study involved project case selection, calculation of resources consumed for conventional plywood forms, and analysis of the reduction effects. As a result, it was demonstrated from the case project that 1196 tons of CO 2 were reduced using 3DPT, accounting for approximately 99% of the amount produced from conventional plywood forms (CPF). The study findings will be used as a basic reference for sustainable production of FCPs ensuring speed and precision in production as well as innovative ECO 2 reduction effects.

Suggested Citation

  • Seunghyun Son & Dongjoo Lee & Jinhyuk Oh & Sunkuk Kim, 2021. "Embodied CO 2 Reduction Effects of Free-Form Concrete Panel Production Using Rod-Type Molds with 3D Plastering Technique," Sustainability, MDPI, vol. 13(18), pages 1-14, September.
    • Handle: RePEc:gam:jsusta:v:13:y:2021:i:18:p:10280-:d:635560
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    References listed on IDEAS

    as
    1. Sunkuk Kim & Seunghyun Son & Donghoon Lee, 2021. "Development of Sustainable Production Technology of Free-Form Concrete Panels Using a Multi-Point Press CNC Machine," Sustainability, MDPI, vol. 13(4), pages 1-15, February.
    2. Park, Junghoon & Tae, Sungho & Kim, Taehyung, 2012. "Life cycle CO2 assessment of concrete by compressive strength on construction site in Korea," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(5), pages 2940-2946.
    3. Hong, Won-Kee & Kim, Jin-Min & Park, Seon-Chee & Lee, Seung-Geun & Kim, Seung-Il & Yoon, Ki-Joon & Kim, Hee-Cheul & Kim, Jeong Tai, 2010. "A new apartment construction technology with effective CO2 emission reduction capabilities," Energy, Elsevier, vol. 35(6), pages 2639-2646.
    4. Shen, Lei & Gao, Tianming & Zhao, Jianan & Wang, Limao & Wang, Lan & Liu, Litao & Chen, Fengnan & Xue, Jingjing, 2014. "Factory-level measurements on CO2 emission factors of cement production in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 34(C), pages 337-349.
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