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Continuous Solar Thermal Energy Production Based on Critical Irradiance Levels for Industrial Applications

Author

Listed:
  • Guillermo Martínez-Rodríguez

    (Department of Chemical Engineering, University of Guanajuato, Guanajuato 36050, Mexico)

  • Héctor H. Silviano-Mendoza

    (Department of Chemical Engineering, University of Guanajuato, Guanajuato 36050, Mexico)

  • Amanda L. Fuentes-Silva

    (Department of Chemical Engineering, University of Guanajuato, Guanajuato 36050, Mexico)

  • Juan-Carlos Baltazar

    (Texas A&M Engineering Experiment Station (TEES), Texas A&M University, College Station, TX 3581, USA)

Abstract

The design of a solar thermal installation is based on the lowest irradiance levels that occur during winter. However, there are consecutive days with irradiance levels well below those used for the design, which are called in this work “critical irradiance levels”. To solve this challenge, a statistical analysis is carried out to find a representative percentile of 22 years of consecutive days with “critical irradiance levels”. A case study of a cotton-dyeing industrial process requires 18.5 m 3 of hot water and operates for 2.75 h at temperatures between 40 and 90 °C. Environmental variables for 22 years were analyzed and validated to design a solar thermal installation (solar collector network and storage system) and a coupled heat pump. The fifth percentile, with three consecutive days and low irradiance levels, was the most repetitive. For this case, a storage system of 46.5 m 3 guaranteed heat load at target temperature. The simple payback was 14.1 years, and the energy cost was 0.094 USD/kWh, which was competitive against the energy cost from using fossil fuels, 0.064 USD/kWh. The design based on critical environmental conditions guarantees a continuous supply of energy to the industrial process and defines the minimum availability of solar energy to supply a process.

Suggested Citation

  • Guillermo Martínez-Rodríguez & Héctor H. Silviano-Mendoza & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar, 2024. "Continuous Solar Thermal Energy Production Based on Critical Irradiance Levels for Industrial Applications," Energies, MDPI, vol. 17(5), pages 1-17, February.
    • Handle: RePEc:gam:jeners:v:17:y:2024:i:5:p:1087-:d:1345206
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    References listed on IDEAS

    as
    1. Guillermo Martínez-Rodríguez & Amanda L. Fuentes-Silva & Juan R. Lizárraga-Morazán & Martín Picón-Núñez, 2019. "Incorporating the Concept of Flexible Operation in the Design of Solar Collector Fields for Industrial Applications," Energies, MDPI, vol. 12(3), pages 1-20, February.
    2. Guillermo Martínez-Rodríguez & Cristobal Díaz-de-León & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar & Rafael García-Gutiérrez, 2023. "Detailed Thermo-Economic Assessment of a Heat Pump for Industrial Applications," Energies, MDPI, vol. 16(6), pages 1-12, March.
    3. Vahidinia, F. & Khorasanizadeh, H., 2021. "Development of new algebraic derivations to analyze minichannel solar flat plate collectors with small and large size minichannels and performance evaluation study," Energy, Elsevier, vol. 228(C).
    4. Guillermo Martínez-Rodríguez & Juan-Carlos Baltazar & Amanda L. Fuentes-Silva & Rafael García-Gutiérrez, 2022. "Economic and Environmental Assessment Using Two Renewable Sources of Energy to Produce Heat and Power for Industrial Applications," Energies, MDPI, vol. 15(7), pages 1-16, March.
    5. Martínez-Rodríguez, Guillermo & Baltazar, Juan-Carlos & Fuentes-Silva, Amanda L., 2023. "Heat and electric power production using heat pumps assisted with solar thermal energy for industrial applications," Energy, Elsevier, vol. 282(C).
    6. Karki, Saroj & Haapala, Karl R. & Fronk, Brian M., 2019. "Technical and economic feasibility of solar flat-plate collector thermal energy systems for small and medium manufacturers," Applied Energy, Elsevier, vol. 254(C).
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