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Development of a Real-Time NOx Prediction Soft Sensor Algorithm for Power Plants Based on a Hybrid Boost Integration Model

Author

Listed:
  • Tao Lyu

    (Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China
    Key Laboratory of Thermal Science and Power Engineering of Ministry of Education, Ministry of Education, Tsinghua University, Beijing 100084, China)

  • Yu Gan

    (Nanjing Tianfu Software Co., Ltd., Nanjing 410083, China)

  • Ru Zhang

    (Nanjing Tianfu Software Co., Ltd., Nanjing 410083, China)

  • Shun Wang

    (Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China
    Key Laboratory of Thermal Science and Power Engineering of Ministry of Education, Ministry of Education, Tsinghua University, Beijing 100084, China
    Shanxi Research Institute of Clean Energy, Tsinghua University, Taiyuan 030032, China)

  • Donghai Li

    (Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

  • Yuqun Zhuo

    (Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China
    Key Laboratory of Thermal Science and Power Engineering of Ministry of Education, Ministry of Education, Tsinghua University, Beijing 100084, China
    Shanxi Research Institute of Clean Energy, Tsinghua University, Taiyuan 030032, China)

Abstract

Nitrogen oxides (NOxs) are some of the most important hazardous air pollutants from industry. In China, the annual NOx emission in the waste gas of industrial sources is about 8.957 million tons, while power plants remain the largest anthropogenic source of NOx emissions, and the precise control of NOx in power plants is crucial. However, due to inherent issues with measurement and pipelines in coal-fired power plants, there is typically a delay of about three minutes in NOx measurements, bringing mismatch between its control and measurement. Measuring delays in NOx from power plants can lead to excessive ammonia injection or failure to meet environmental standards for NOx emissions. To address the issue of NOx measurement delays, this study introduced a hybrid boosting model suitable for on-site implementation. The model could serve as a feedforward signal in SCR control, compensating for NOx measurement delays and enabling precise ammonia injection for accurate denitrification in power plants. The model combines generation mechanism and data-driven approaches, enhancing its prediction accuracy through the categorization of time-series data into linear, nonlinear, and exogenous regression components. In this study, a time-based method was proposed for analyzing the correlations between variables in denitration systems and NOx concentrations. This study also introduced a new evaluation indicator, part of R 2 (PR2), which focused on the prediction effect at turning points. Finally, the proposed model was applied to actual data from a 330 MW power plant, showing excellent predictive accuracy, particularly for one-minute forecasts. For 3 min prediction, compared to predictions made by ARIMA, the R-squared (R 2 ) and PR2 were increased by 3.6% and 30.6%, respectively, and the mean absolute error (MAE) and mean absolute percentage error (MAPE) were decreased by 9.4% and 9.1%, respectively. These results confirmed the accuracy and applicability of the integrated model for on-site implementation as a 3 min advanced prediction soft sensor in power plants.

Suggested Citation

  • Tao Lyu & Yu Gan & Ru Zhang & Shun Wang & Donghai Li & Yuqun Zhuo, 2024. "Development of a Real-Time NOx Prediction Soft Sensor Algorithm for Power Plants Based on a Hybrid Boost Integration Model," Energies, MDPI, vol. 17(19), pages 1-25, October.
  • Handle: RePEc:gam:jeners:v:17:y:2024:i:19:p:4926-:d:1490753
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    References listed on IDEAS

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    1. Wang, Chunlin & Liu, Yang & Zheng, Song & Jiang, Aipeng, 2018. "Optimizing combustion of coal fired boilers for reducing NOx emission using Gaussian Process," Energy, Elsevier, vol. 153(C), pages 149-158.
    2. De Gooijer, Jan G. & Hyndman, Rob J., 2006. "25 years of time series forecasting," International Journal of Forecasting, Elsevier, vol. 22(3), pages 443-473.
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