Effect of Channel Shape on Heat Transfer and Mechanical Properties of Supercritical CO 2 Microchannel Heat Exchanger

The heat exchanger plays a key role in the S-CO 2 power cycle of power generation systems based on waste heat and has a large impact on their cost control and compactness. In this paper, we take the channel shape of a microchannel heat exchanger as the research object and combine orthogonal tests and numerical simulation, taking the microchannel cross-section length/short-axis ratio, volume ratio and filling rate as independent variables, to numerically study multi-channel thermal–fluid–solid coupling and explore the effects of different microchannel cross-section length/short-axis ratios, volume ratios and filling rates on the thermal hydraulic and mechanical properties of the heat exchanger. The results show that a change in the channel volume ratio has a greater impact on the thermal hydraulic performance of the heat exchanger and that its heat transfer performance is only marginally affected by a change in the channel filling rate. Additionally, when other geometric parameters are kept to a certain level, the closer the shape of the channel is to a circle, the better its mechanical properties are. Within the range of permissible designs, a change in the channel volume ratio does not have an obvious impact on the mechanical properties of the microchannels, while the channel filling rate has the most significant impact. The most significant effect of the channel filling rate on the mechanical properties occurs through the channel volume ratio.