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Increasing Density of 3D-Printed Sandstone through Compaction

Author

Listed:
  • Kevin J. Hodder

    (Department of Civil & Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada)

  • Angel J. Sanchez-Barra

    (Department of Civil & Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada)

  • Sergey Ishutov

    (Department of Civil & Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada)

  • Gonzalo Zambrano-Narvaez

    (Department of Civil & Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada)

  • Rick J. Chalaturnyk

    (Department of Civil & Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada)

Abstract

The geomechanical and transport properties of rocks are of great importance to geoscience and engineering, as these properties provide responses to external stresses and flow regimes in the subsurface. Typically, experiments conducted on cores from reservoir formations have a degree of uncertainty, due to the heterogeneous characteristics of rock samples. To combat this uncertainty, binder-jet additive manufacturing (3D printing) is an emerging technology to characterize natural porous media in a repeatable fashion. In this study, the 3D printing sandstone analogue involved sand powder and organic binder to mimic silica grains and cement in natural sandstone. The use of compaction rollers and the adjustment of printing parameters allowed one to test how the porosity and strength of 3D-printed samples can replicate the transport and geomechanical properties of natural sandstone. The densities of samples were increased by ~15% and compressive strength by ~65% with the use of the larger roller. This is a promising alternative to experimental testing to calibrate numerical models in geoscience and engineering. The significance of this approach is to allow for customizable porosity, permeability, and strength in rock samples, while preserving scarce natural rock samples.

Suggested Citation

  • Kevin J. Hodder & Angel J. Sanchez-Barra & Sergey Ishutov & Gonzalo Zambrano-Narvaez & Rick J. Chalaturnyk, 2022. "Increasing Density of 3D-Printed Sandstone through Compaction," Energies, MDPI, vol. 15(5), pages 1-15, March.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:5:p:1813-:d:761662
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    References listed on IDEAS

    as
    1. Yongfei Yang & Zhihui Liu & Zhixue Sun & Senyou An & Wenjie Zhang & Pengfei Liu & Jun Yao & Jingsheng Ma, 2017. "Research on Stress Sensitivity of Fractured Carbonate Reservoirs Based on CT Technology," Energies, MDPI, vol. 10(11), pages 1-15, November.
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