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Assessing the Exergetic and Inherent Safety Performance of a Shrimp-Based Biorefinery via Computer-Aided Tools

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  • Kariana Andrea Moreno-Sader

    (Nanomaterials and Computer-Aided Process Engineering Research Group (NIPAC), Chemical Engineering Department, University of Cartagena, Consulado Avenue St. 30, Cartagena 48-152, Bolívar, Colombia)

  • Jairo David Martínez-Consuegra

    (Corporación Universitaria Minuto de Dios, Cra. 53, Barranquilla 74-110, Atlántico, Colombia)

  • Ángel Darío González-Delgado

    (Nanomaterials and Computer-Aided Process Engineering Research Group (NIPAC), Chemical Engineering Department, University of Cartagena, Consulado Avenue St. 30, Cartagena 48-152, Bolívar, Colombia)

Abstract

Although shrimp processing wastes have been studied as source of high-value products at lab-scale, no contributions are found in the literature regarding the energetic and safety performance of shrimp-based biorefineries at pilot or large-scale. This works is focused on the inherent safety assessment and exergy analysis of a pilot-scale biorefinery designed to produce shrimp meat and four by-products: chitin, chitosan, nitrogenous extract, and astaxanthin. Total irreversibilities, exergy losses, exergy of wastes and utilities were calculated for stages and the overall process using mass and energy balances of the biorefinery. The hazards associated with chemicals and process conditions were analyzed through substance properties and process data. A Numerical Descriptive Inherent Safety Technique ( NuDIST ) score of 557.23 suggested a moderate level of risk for the biorefinery compared to other processes, reaching chemical and process safety scores of 185.88 and 371.35, respectively. Sections (b) and (c) were identified as major hotspots from a safety point of view. The overall exergy efficiency was quantified at 25.61%, which is higher than the chitosan-from-exoskeleton linear production chain (4.58%). The highest exergy losses were found on stages as deacetylation, fresh shrimp washing and deproteinization stages. The beheading stage most contributed to irreversibilities, with 98.315%, followed by sorting, with 1.653%. These results could identify opportunities for improvement from an exergy and safety point of view by mapping less efficient and hazardous stages.

Suggested Citation

  • Kariana Andrea Moreno-Sader & Jairo David Martínez-Consuegra & Ángel Darío González-Delgado, 2020. "Assessing the Exergetic and Inherent Safety Performance of a Shrimp-Based Biorefinery via Computer-Aided Tools," Energies, MDPI, vol. 13(24), pages 1-15, December.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:24:p:6688-:d:464232
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    References listed on IDEAS

    as
    1. Peralta-Ruiz, Y. & González-Delgado, A.-D. & Kafarov, V., 2013. "Evaluation of alternatives for microalgae oil extraction based on exergy analysis," Applied Energy, Elsevier, vol. 101(C), pages 226-236.
    2. Aghbashlo, Mortaza & Mobli, Hossein & Rafiee, Shahin & Madadlou, Ashkan, 2013. "A review on exergy analysis of drying processes and systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 1-22.
    3. Hossain, M.S. & Iqbal, A., 2014. "Production and characterization of chitosan from shrimp waste," Journal of the Bangladesh Agricultural University, Bangladesh Agricultural University Research System (BAURES), vol. 12.
    4. Aghbashlo, Mortaza & Mandegari, Mohsen & Tabatabaei, Meisam & Farzad, Somayeh & Mojarab Soufiyan, Mohamad & Görgens, Johann F., 2018. "Exergy analysis of a lignocellulosic-based biorefinery annexed to a sugarcane mill for simultaneous lactic acid and electricity production," Energy, Elsevier, vol. 149(C), pages 623-638.
    5. Samir Meramo-Hurtado & Adriana Herrera-Barros & Ángel González-Delgado, 2019. "Evaluation of Large-Scale Production of Chitosan Microbeads Modified with Nanoparticles Based on Exergy Analysis," Energies, MDPI, vol. 12(7), pages 1-16, March.
    6. Moreno-Sader, K. & Meramo-Hurtado, S.I. & González-Delgado, A.D., 2019. "Computer-aided environmental and exergy analysis as decision-making tools for selecting bio-oil feedstocks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 112(C), pages 42-57.
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    Keywords

    biorefinery; shrimp; safety; exergy;
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