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Warehouse reshuffling: Insights and optimization

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  • Pazour, Jennifer A.
  • Carlo, Héctor J.

Abstract

Warehouse reshuffling is a reorganization strategy that consists of repositioning items by moving them sequentially. This study investigates how to optimize warehouse reshuffling and quantifies the effect of common assumptions. A mathematical programming formulation for the general warehouse reshuffling problem, the complexity of the problem, several heuristics based on the problem structure, a formal proof delimitating instances where double-handling can be a productive move, and managerial insights on the performance of reshuffling policies in various environments are presented. Experimental results suggest that the proposed heuristics improve upon a benchmark heuristic by relaxing how cycles are handled and incorporating double-handling.

Suggested Citation

  • Pazour, Jennifer A. & Carlo, Héctor J., 2015. "Warehouse reshuffling: Insights and optimization," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 73(C), pages 207-226.
    • Handle: RePEc:eee:transe:v:73:y:2015:i:c:p:207-226
    DOI: 10.1016/j.tre.2014.11.002
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    References listed on IDEAS

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    1. Chen, Lu & Langevin, André & Riopel, Diane, 2011. "A tabu search algorithm for the relocation problem in a warehousing system," International Journal of Production Economics, Elsevier, vol. 129(1), pages 147-156, January.
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    Cited by:

    1. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    2. Buckow, Jan-Niklas & Knust, Sigrid, 2023. "The warehouse reshuffling problem with swap moves," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 169(C).
    3. Silva, Allyson & Coelho, Leandro C. & Darvish, Maryam & Renaud, Jacques, 2020. "Integrating storage location and order picking problems in warehouse planning," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 140(C).
    4. David Winkelmann & Frederik Tolkmitt & Matthias Ulrich & Michael Romer, 2022. "Integrated storage assignment for an e-grocery fulfilment centre: Accounting for day-of-week demand patterns," Papers 2209.03998, arXiv.org, revised May 2023.
    5. Silva, Allyson & Roodbergen, Kees Jan & Coelho, Leandro C. & Darvish, Maryam, 2022. "Estimating optimal ABC zone sizes in manual warehouses," International Journal of Production Economics, Elsevier, vol. 252(C).

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