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Structural validation of a thermoplastic composite wind turbine blade with comparison to a thermoset composite blade

Author

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  • Murray, Robynne E.
  • Beach, Ryan
  • Barnes, David
  • Snowberg, David
  • Berry, Derek
  • Rooney, Samantha
  • Jenks, Mike
  • Gage, Bill
  • Boro, Troy
  • Wallen, Sara
  • Hughes, Scott

Abstract

Reactive infusible thermoplastics have the potential to be advantageous for wind turbine blade composites because they are recyclable at end of life, can have reduced manufacturing costs, enable thermal joining and have similar, and in some cases better, structural properties than traditional thermoset epoxy composites. However, these materials are new to the wind industry and there is risk to investing in a material that has not been validated at a blade scale. Industry cannot adopt a new material such as this without large-scale validation and demonstration of system-level advantages in cost and/or performance. This paper presents structural characterization of a 13-m thermoplastic composite wind turbine blade compared to an identical geometry thermoset epoxy blade. The results of this comparison showed that the flatwise structural static performance and the fatigue performance of the two blades were similar, but the thermoplastic composite blade had increased damping compared to the epoxy blade, which may result in reduced operational loads.

Suggested Citation

  • Murray, Robynne E. & Beach, Ryan & Barnes, David & Snowberg, David & Berry, Derek & Rooney, Samantha & Jenks, Mike & Gage, Bill & Boro, Troy & Wallen, Sara & Hughes, Scott, 2021. "Structural validation of a thermoplastic composite wind turbine blade with comparison to a thermoset composite blade," Renewable Energy, Elsevier, vol. 164(C), pages 1100-1107.
    • Handle: RePEc:eee:renene:v:164:y:2021:i:c:p:1100-1107
    DOI: 10.1016/j.renene.2020.10.040
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    References listed on IDEAS

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    1. Murray, Robynne E. & Jenne, Scott & Snowberg, David & Berry, Derek & Cousins, Dylan, 2019. "Techno-economic analysis of a megawatt-scale thermoplastic resin wind turbine blade," Renewable Energy, Elsevier, vol. 131(C), pages 111-119.
    2. Murray, Robynne E. & Roadman, Jason & Beach, Ryan, 2019. "Fusion joining of thermoplastic composite wind turbine blades: Lap-shear bond characterization," Renewable Energy, Elsevier, vol. 140(C), pages 501-512.
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    Citations

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    Cited by:

    1. Khazar Hayat & Shafaqat Siddique & Tipu Sultan & Hafiz T. Ali & Fahed A. Aloufi & Riyadh F. Halawani, 2022. "Effect of Spar Design Optimization on the Mass and Cost of a Large-Scale Composite Wind Turbine Blade," Energies, MDPI, vol. 15(15), pages 1-17, August.
    2. Zhang, Xiaoling & Zhang, Kejia & Yang, Xiao & Fazeres-Ferradosa, Tiago & Zhu, Shun-Peng, 2023. "Transfer learning and direct probability integral method based reliability analysis for offshore wind turbine blades under multi-physics coupling," Renewable Energy, Elsevier, vol. 206(C), pages 552-565.
    3. Sun, Shilin & Wang, Tianyang & Chu, Fulei, 2022. "In-situ condition monitoring of wind turbine blades: A critical and systematic review of techniques, challenges, and futures," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    4. Mumtaz, Hamza & Sobek, Szymon & Sajdak, Marcin & Muzyka, Roksana & Werle, Sebastian, 2023. "An experimental investigation and process optimization of the oxidative liquefaction process as the recycling method of the end-of-life wind turbine blades," Renewable Energy, Elsevier, vol. 211(C), pages 269-278.

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