IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v230y2023ics0951832022005841.html
   My bibliography  Save this article

Multi-sensor data fusion for rotating machinery fault detection using improved cyclic spectral covariance matrix and motor current signal analysis

Author

Listed:
  • Guo, Junchao
  • He, Qingbo
  • Zhen, Dong
  • Gu, Fengshou
  • Ball, Andrew D.

Abstract

When an abnormal situation occurs in rotating machinery, fault feature information may be scattered on multiple sensors, and fault feature extraction through a single sensor is not enough for fault detection. Moreover, fault detection techniques based on vibration signals are commonly applied to monitor the health of rotating machinery. However, the installation of vibration sensor is inconvenient, which will greatly affect collected signal and thus influence detection effect. This paper proposes a novel method with improved cyclic spectral covariance matrix (ICSCM) and motor current signal analysis, which achieves multi-sensor data fusion for rotating machinery fault detection. Firstly, an improved cyclic spectral is proposed to process multi-sensor signals collected from rotating machinery, which adaptively acquires multi-sensor mode components. Subsequently, sample entropy of acquired mode components is utilized to construct the ICSCM, which can fully preserve the interaction relationship between different sensors. Finally, ICSCM is incorporated into extreme learning machine classifier to identify different fault types for rotating machinery. The merits of the proposed method are validated using two datasets. Analysis results demonstrate that the proposed method has achieved satisfactory results and more reliable diagnosis accuracy than other state-of-the-art algorithms in rotating machinery fault detection.

Suggested Citation

  • Guo, Junchao & He, Qingbo & Zhen, Dong & Gu, Fengshou & Ball, Andrew D., 2023. "Multi-sensor data fusion for rotating machinery fault detection using improved cyclic spectral covariance matrix and motor current signal analysis," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
  • Handle: RePEc:eee:reensy:v:230:y:2023:i:c:s0951832022005841
    DOI: 10.1016/j.ress.2022.108969
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832022005841
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2022.108969?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Guan, Yang & Meng, Zong & Sun, Dengyun & Liu, Jingbo & Fan, Fengjie, 2021. "2MNet: Multi-sensor and multi-scale model toward accurate fault diagnosis of rolling bearing," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    2. Wang, Xu & Shen, Changqing & Xia, Min & Wang, Dong & Zhu, Jun & Zhu, Zhongkui, 2020. "Multi-scale deep intra-class transfer learning for bearing fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    3. Xia, Min & Shao, Haidong & Williams, Darren & Lu, Siliang & Shu, Lei & de Silva, Clarence W., 2021. "Intelligent fault diagnosis of machinery using digital twin-assisted deep transfer learning," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    4. Miao, Mengqi & Yu, Jianbo & Zhao, Zhihong, 2022. "A sparse domain adaption network for remaining useful life prediction of rolling bearings under different working conditions," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    5. Li, Naipeng & Gebraeel, Nagi & Lei, Yaguo & Fang, Xiaolei & Cai, Xiao & Yan, Tao, 2021. "Remaining useful life prediction based on a multi-sensor data fusion model," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    6. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Dually attentive multiscale networks for health state recognition of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    7. Wu, Jingyao & Zhao, Zhibin & Sun, Chuang & Yan, Ruqiang & Chen, Xuefeng, 2021. "Learning from Class-imbalanced Data with a Model-Agnostic Framework for Machine Intelligent Diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Sai & Peng, Yanfeng & Shen, Yiping & Zhao, Sibo & Shao, Haidong & Bin, Guangfu & Guo, Yong & Yang, Xingkai & Fan, Chao, 2024. "Rolling Bearing Fault Diagnosis Under Data Imbalance and Variable Speed Based on Adaptive Clustering Weighted Oversampling," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    2. Kohtz, Sara & Zhao, Junhan & Renteria, Anabel & Lalwani, Anand & Xu, Yanwen & Zhang, Xiaolong & Haran, Kiruba Sivasubramaniam & Senesky, Debbie & Wang, Pingfeng, 2024. "Optimal sensor placement for permanent magnet synchronous motor condition monitoring using a digital twin-assisted fault diagnosis approach," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    3. Zheng, Shuwen & Wang, Chong & Zio, Enrico & Liu, Jie, 2024. "Fault detection in complex mechatronic systems by a hierarchical graph convolution attention network based on causal paths," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    4. Liu, Jie & Zheng, Shuwen & Wang, Chong, 2023. "Causal Graph Attention Network with Disentangled Representations for Complex Systems Fault Detection," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    5. Izaz Raouf & Prashant Kumar & Hyewon Lee & Heung Soo Kim, 2023. "Transfer Learning-Based Intelligent Fault Detection Approach for the Industrial Robotic System," Mathematics, MDPI, vol. 11(4), pages 1-14, February.
    6. Chaleshtori, Amir Eshaghi & Aghaie, Abdollah, 2024. "A novel bearing fault diagnosis approach using the Gaussian mixture model and the weighted principal component analysis," Reliability Engineering and System Safety, Elsevier, vol. 242(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhao, Chao & Shen, Weiming, 2022. "Dual adversarial network for cross-domain open set fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    2. Dong, Yutong & Jiang, Hongkai & Wu, Zhenghong & Yang, Qiao & Liu, Yunpeng, 2023. "Digital twin-assisted multiscale residual-self-attention feature fusion network for hypersonic flight vehicle fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    3. Zhao, Chao & Shen, Weiming, 2022. "Adaptive open set domain generalization network: Learning to diagnose unknown faults under unknown working conditions," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    4. Guo, Jianchun & Si, Zetian & Liu, Yi & Li, Jiahao & Li, Yanting & Xiang, Jiawei, 2022. "Dynamic time warping using graph similarity guided symplectic geometry mode decomposition to detect bearing faults," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    5. Liu, Shaowei & Jiang, Hongkai & Wu, Zhenghong & Yi, Zichun & Wang, Ruixin, 2023. "Intelligent fault diagnosis of rotating machinery using a multi-source domain adaptation network with adversarial discrepancy matching," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    6. Tan, Hongchuang & Xie, Suchao & Ma, Wen & Yang, Chengxing & Zheng, Shiwei, 2023. "Correlation feature distribution matching for fault diagnosis of machines," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    7. Xu, Yadong & Yan, Xiaoan & Feng, Ke & Zhang, Yongchao & Zhao, Xiaoli & Sun, Beibei & Liu, Zheng, 2023. "Global contextual multiscale fusion networks for machine health state identification under noisy and imbalanced conditions," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    8. Wang, Hui & Zheng, Junkang & Xiang, Jiawei, 2023. "Online bearing fault diagnosis using numerical simulation models and machine learning classifications," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    9. Li, Qi & Chen, Liang & Kong, Lin & Wang, Dong & Xia, Min & Shen, Changqing, 2023. "Cross-domain augmentation diagnosis: An adversarial domain-augmented generalization method for fault diagnosis under unseen working conditions," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    10. Gao, Dawei & Huang, Kai & Zhu, Yongsheng & Zhu, Linbo & Yan, Ke & Ren, Zhijun & Guedes Soares, C., 2024. "Semi-supervised small sample fault diagnosis under a wide range of speed variation conditions based on uncertainty analysis," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    11. Ding, Yifei & Jia, Minping & Zhuang, Jichao & Cao, Yudong & Zhao, Xiaoli & Lee, Chi-Guhn, 2023. "Deep imbalanced domain adaptation for transfer learning fault diagnosis of bearings under multiple working conditions," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    12. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Dually attentive multiscale networks for health state recognition of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    13. Park, Chan Hee & Kim, Hyeongmin & Suh, Chaehyun & Chae, Minseok & Yoon, Heonjun & Youn, Byeng D., 2022. "A health image for deep learning-based fault diagnosis of a permanent magnet synchronous motor under variable operating conditions: Instantaneous current residual map," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    14. Chen, Pengfei & Zhao, Rongzhen & He, Tianjing & Wei, Kongyuan & Yuan, Jianhui, 2023. "A novel bearing fault diagnosis method based joint attention adversarial domain adaptation," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    15. Shi, Yaowei & Deng, Aidong & Deng, Minqiang & Xu, Meng & Liu, Yang & Ding, Xue & Li, Jing, 2022. "Transferable adaptive channel attention module for unsupervised cross-domain fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    16. Zhang, Qing & Tang, Lv & Xuan, Jianping & Shi, Tielin & Li, Rui, 2023. "An uncertainty relevance metric-based domain adaptation fault diagnosis method to overcome class relevance caused confusion," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    17. Li, Xin & Yang, Yu & Wu, Zhantao & Yan, Ke & Shao, Haidong & Cheng, Junsheng, 2022. "High-accuracy gearbox health state recognition based on graph sparse random vector functional link network," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    18. Zuo, Lin & Xu, Fengjie & Zhang, Changhua & Xiahou, Tangfan & Liu, Yu, 2022. "A multi-layer spiking neural network-based approach to bearing fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    19. Deng, Minqiang & Deng, Aidong & Shi, Yaowei & Liu, Yang & Xu, Meng, 2022. "A novel sub-label learning mechanism for enhanced cross-domain fault diagnosis of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    20. Tang, Shengnan & Zhu, Yong & Yuan, Shouqi, 2022. "Intelligent fault identification of hydraulic pump using deep adaptive normalized CNN and synchrosqueezed wavelet transform," Reliability Engineering and System Safety, Elsevier, vol. 224(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:230:y:2023:i:c:s0951832022005841. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.