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An integrated production scheduling and delivery route planning with multi-purpose machines: A case study from a furniture manufacturing company

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  • Mohammadi, S.
  • Al-e-Hashem, S.M.J. Mirzapour
  • Rekik, Y.

Abstract

Recently, many modern industries have adopted joint scheduling of production and distribution decisions. Such coordination is necessary in make-to-order (MTO) businesses, where it is challenging to achieve timely delivery at minimum total cost and meet the requirements for high customization. To deal with these challenges, a practical production configuration and delivery method is required, in addition to a closer link between production and distribution schedules. Hence, in this study, we address an integrated production scheduling-vehicle routing problem with a time window, where it is assumed that production is performed in a flexible job-shop system. Our framework is modeled as a novel bi-objective mixed integer problem, in which the first objective function aims to minimize a sum of the production and distribution scheduling costs, and the second objective function tries to minimize a weighted sum of delivery earliness and tardiness. To practically validate the application of our framework, a case study from a furniture manufacturing company producing customized goods is considered, and experimental data are derived. Based on the real data, the model is first optimally solved by an ε−constraint method, and then a Hybrid Particle Swarm Optimization (HPSO) algorithm is developed to solve the model for medium- and large-sized problems in a reasonable time. We discuss the benefits of integration by comparing the results of the proposed model with that of the separate approach. The results show that the company can establish a proper rational balance between cost and customer concerns, and they can use the integration policy as a lever to improve customer satisfaction without the system experiencing a significant increase in total operational cost.

Suggested Citation

  • Mohammadi, S. & Al-e-Hashem, S.M.J. Mirzapour & Rekik, Y., 2020. "An integrated production scheduling and delivery route planning with multi-purpose machines: A case study from a furniture manufacturing company," International Journal of Production Economics, Elsevier, vol. 219(C), pages 347-359.
    • Handle: RePEc:eee:proeco:v:219:y:2020:i:c:p:347-359
    DOI: 10.1016/j.ijpe.2019.05.017
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    References listed on IDEAS

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    10. Mohammad Asghari & Seyed Mohammad Javad Mirzapour Al-E-Hashem & Yacine Rekik, 2022. "Environmental and social implications of incorporating carpooling service on a customized bus system," Post-Print hal-03598768, HAL.
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