IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v155y2014icp82-90.html
   My bibliography  Save this article

Economic Order Quantities in production: From Harris to Economic Lot Scheduling Problems

Author

Listed:
  • Holmbom, Martin
  • Segerstedt, Anders

Abstract

This article provides a short historical overview from Harris and his Economic Order Quantity (EOQ) formula to the Economic Lot Scheduling Problem (ELSP). The aim is to describe the development of the ELSP field from the EOQ formula to the advanced methods of today in a manner that suits master and graduate students. The article shows the complexities, difficulties and possibilities of scheduling and producing several different items in a single production facility with constrained capacity. The items have different demand, cost, operation time and set-up time. Set-up time consumes capacity and makes the scheduling more complicated. Idle time makes the scheduling easier but is bad from a practical point of view since it creates unnecessary costs due to low utilisation of the facility. A heuristic solution method is used on a small numerical example to illustrate different solution approaches. The solution method creates a detailed schedule and estimates the correct set-up and inventory holding cost even if the facility works close to its capacity.

Suggested Citation

  • Holmbom, Martin & Segerstedt, Anders, 2014. "Economic Order Quantities in production: From Harris to Economic Lot Scheduling Problems," International Journal of Production Economics, Elsevier, vol. 155(C), pages 82-90.
  • Handle: RePEc:eee:proeco:v:155:y:2014:i:c:p:82-90
    DOI: 10.1016/j.ijpe.2014.03.024
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527314001042
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2014.03.024?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gregory Dobson, 1987. "The Economic Lot-Scheduling Problem: Achieving Feasibility Using Time-Varying Lot Sizes," Operations Research, INFORMS, vol. 35(5), pages 764-771, October.
    2. Paul H. Zipkin, 1991. "Computing Optimal Lot Sizes in the Economic Lot Scheduling Problem," Operations Research, INFORMS, vol. 39(1), pages 56-63, February.
    3. Salah E. Elmaghraby, 1978. "The Economic Lot Scheduling Problem (ELSP): Review and Extensions," Management Science, INFORMS, vol. 24(6), pages 587-598, February.
    4. Narro Lopez, Miguel A. & Kingsman, Brian G., 1991. "The economic lot scheduling problem: theory and practice," International Journal of Production Economics, Elsevier, vol. 23(1-3), pages 147-164, October.
    5. Robert W. Haessler & Steven L. Hogue, 1976. "Note--A Note on the Single-Machine Multi-Product Lot Scheduling Problem," Management Science, INFORMS, vol. 22(8), pages 909-912, April.
    6. Guillermo Gallego & Robin Roundy, 1992. "The economic lot scheduling problem with finite backorder costs," Naval Research Logistics (NRL), John Wiley & Sons, vol. 39(5), pages 729-739, August.
    7. Robert C. Leachman & André Gascon, 1988. "A Heuristic Scheduling Policy for Multi-Item, Single-Machine Production Systems with Time-Varying, Stochastic Demands," Management Science, INFORMS, vol. 34(3), pages 377-390, March.
    8. Van den broecke, Frank & Van Landeghem, Hendrik & Aghezzaf, El-Houssaine, 2008. "Implementing a near-optimal solution for the multi-stage, multi-product capacitated lot-sizing problem by rolling out a cyclical production plan," International Journal of Production Economics, Elsevier, vol. 112(1), pages 121-137, March.
    9. Nilsson, Andreas & Segerstedt, Anders & van der Sluis, Erik, 2007. "A new iterative heuristic to solve the joint replenishment problem using a spreadsheet technique," International Journal of Production Economics, Elsevier, vol. 108(1-2), pages 399-405, July.
    10. Leven, Erik & Segerstedt, Anders, 2007. "A scheduling policy for adjusting economic lot quantities to a feasible solution," European Journal of Operational Research, Elsevier, vol. 179(2), pages 414-423, June.
    11. Wen-Lian Hsu, 1983. "On the General Feasibility Test of Scheduling Lot Sizes for Several Products on One Machine," Management Science, INFORMS, vol. 29(1), pages 93-105, January.
    12. Earl E. Bomberger, 1966. "A Dynamic Programming Approach to a Lot Size Scheduling Problem," Management Science, INFORMS, vol. 12(11), pages 778-784, July.
    13. HSU, Wen-Lian, 1983. "On the general feasibility test of scheduling lot sizes for several products on one machine," LIDAM Reprints CORE 515, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    14. Ming-Jong Yao, 2005. "The Economic Lot Scheduling Problem without Capacity Constraints," Annals of Operations Research, Springer, vol. 133(1), pages 193-205, January.
    15. Brander, Par & Leven, Erik & Segerstedt, Anders, 2005. "Lot sizes in a capacity constrained facility--a simulation study of stationary stochastic demand," International Journal of Production Economics, Elsevier, vol. 93(1), pages 375-386, January.
    16. Khoury, B. N. & Abboud, N. E. & Tannous, M. M., 2001. "The common cycle approach to the ELSP problem with insufficient capacity," International Journal of Production Economics, Elsevier, vol. 73(2), pages 189-199, September.
    17. Teunter, Ruud & Tang, Ou & Kaparis, Konstantinos, 2009. "Heuristics for the economic lot scheduling problem with returns," International Journal of Production Economics, Elsevier, vol. 118(1), pages 323-330, March.
    18. VAN DEN BROECKE, Frank & VAN LANDEGHEM, Hendrik & AGHEZZAF, El-Houssaine, 2005. "An application of cyclical master production scheduling in a multi-stage, multi-product environment," LIDAM Reprints CORE 1785, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    19. Jack Rogers, 1958. "A Computational Approach to the Economic Lot Scheduling Problem," Management Science, INFORMS, vol. 4(3), pages 264-291, April.
    20. C. Loren Doll & D. Clay Whybark, 1973. "An Iterative Procedure for the Single-Machine Multi-Product Lot Scheduling Problem," Management Science, INFORMS, vol. 20(1), pages 50-55, September.
    21. Segerstedt, Anders, 1999. "Lot sizes in a capacity constrained facility with available initial inventories," International Journal of Production Economics, Elsevier, vol. 59(1-3), pages 469-475, March.
    22. Donald Erlenkotter, 1990. "Ford Whitman Harris and the Economic Order Quantity Model," Operations Research, INFORMS, vol. 38(6), pages 937-946, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Rossi, Tommaso & Pozzi, Rossella & Testa, Mariapaola, 2017. "EOQ-based inventory management in single-machine multi-item systems," Omega, Elsevier, vol. 71(C), pages 106-113.
    2. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    3. Lazhar Tlili & Anis Chelbi & Rim Gharyani & Wajdi Trabelsi, 2024. "Optimal Preventive Maintenance Policy for Equipment Rented under Free Leasing as a Contributor to Sustainable Development," Sustainability, MDPI, vol. 16(9), pages 1-24, May.
    4. Alexander Grigoriev & Vincent J. Kreuzen & Tim Oosterwijk, 2021. "Cyclic lot-sizing problems with sequencing costs," Journal of Scheduling, Springer, vol. 24(2), pages 123-135, April.
    5. Tasdemir, Cagatay & Hiziroglu, Salim, 2019. "Achieving cost efficiency through increased inventory leanness: Evidences from oriented strand board (OSB) industry," International Journal of Production Economics, Elsevier, vol. 208(C), pages 412-433.
    6. Flavio Molina & Reinaldo Morabito & Silvio Alexandre de Araujo, 2016. "MIP models for production lot sizing problems with distribution costs and cargo arrangement," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 67(11), pages 1395-1407, November.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Brander, Par & Forsberg, Rolf, 2006. "Determination of safety stocks for cyclic schedules with stochastic demands," International Journal of Production Economics, Elsevier, vol. 104(2), pages 271-295, December.
    2. Carstensen, Peter, 1997. "Das Economic Lot Scheduling Problem: Überblick und LP-basiertes Verfahren," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 465, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    3. Grznar, J. & Riggle, C., 1997. "An optimal algorithm for the basic period approach to the economic lot scheduling problem," Omega, Elsevier, vol. 25(3), pages 355-364, June.
    4. Beck, Fabian G. & Biel, Konstantin & Glock, Christoph H., 2019. "Integration of energy aspects into the economic lot scheduling problem," International Journal of Production Economics, Elsevier, vol. 209(C), pages 399-410.
    5. Khouja, Moutaz & Michalewicz, Zgibniew & Wilmot, Michael, 1998. "The use of genetic algorithms to solve the economic lot size scheduling problem," European Journal of Operational Research, Elsevier, vol. 110(3), pages 509-524, November.
    6. Vidal-Carreras, Pilar I. & Garcia-Sabater, Jose P. & Coronado-Hernandez, Jairo R., 2012. "Economic lot scheduling with deliberated and controlled coproduction," European Journal of Operational Research, Elsevier, vol. 219(2), pages 396-404.
    7. Leven, Erik & Segerstedt, Anders, 2007. "A scheduling policy for adjusting economic lot quantities to a feasible solution," European Journal of Operational Research, Elsevier, vol. 179(2), pages 414-423, June.
    8. Wagner, Michael & Smits, Sanne R., 2004. "A local search algorithm for the optimization of the stochastic economic lot scheduling problem," International Journal of Production Economics, Elsevier, vol. 90(3), pages 391-402, August.
    9. Briskorn, Dirk & Zeise, Philipp & Packowski, Josef, 2016. "Quasi-fixed cyclic production schemes for multiple products with stochastic demand," European Journal of Operational Research, Elsevier, vol. 252(1), pages 156-169.
    10. Daniel Adelman & Christiane Barz, 2014. "A Unifying Approximate Dynamic Programming Model for the Economic Lot Scheduling Problem," Mathematics of Operations Research, INFORMS, vol. 39(2), pages 374-402, May.
    11. Khouja, Moutaz, 1997. "The scheduling of economic lot sizes on volume flexible production systems," International Journal of Production Economics, Elsevier, vol. 48(1), pages 73-86, January.
    12. Chang, Ping-Teng & Yao, Ming-Jong & Huang, Shih-Fen & Chen, Chia-Tsung, 2006. "A genetic algorithm for solving a fuzzy economic lot-size scheduling problem," International Journal of Production Economics, Elsevier, vol. 102(2), pages 265-288, August.
    13. Garn, Wolfgang & Aitken, James, 2015. "Agile factorial production for a single manufacturing line with multiple products," European Journal of Operational Research, Elsevier, vol. 245(3), pages 754-766.
    14. Guillermo Gallego & Robin Roundy, 1992. "The economic lot scheduling problem with finite backorder costs," Naval Research Logistics (NRL), John Wiley & Sons, vol. 39(5), pages 729-739, August.
    15. Brander, Par & Leven, Erik & Segerstedt, Anders, 2005. "Lot sizes in a capacity constrained facility--a simulation study of stationary stochastic demand," International Journal of Production Economics, Elsevier, vol. 93(1), pages 375-386, January.
    16. Guillermo Gallego & Ilkyeong Moon, 1995. "Strategic investment to reduce setup times in the economic lot scheduling problem," Naval Research Logistics (NRL), John Wiley & Sons, vol. 42(5), pages 773-790, August.
    17. Oner, Selma & Bilgic, Taner, 2008. "Economic lot scheduling with uncontrolled co-production," European Journal of Operational Research, Elsevier, vol. 188(3), pages 793-810, August.
    18. Salvietti, Luciano & Smith, Neale R., 2008. "A profit-maximizing economic lot scheduling problem with price optimization," European Journal of Operational Research, Elsevier, vol. 184(3), pages 900-914, February.
    19. Tang, Loon Ching & Lee, Loo Hay, 2005. "A simple recovery strategy for economic lot scheduling problem: A two-product case," International Journal of Production Economics, Elsevier, vol. 98(1), pages 97-107, October.
    20. Wagner, Bret J. & Davis, Darwin J., 2002. "A search heuristic for the sequence-dependent economic lot scheduling problem," European Journal of Operational Research, Elsevier, vol. 141(1), pages 133-146, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:155:y:2014:i:c:p:82-90. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.