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A stochastic shift model for economically designed charts constrained by the process stage configuration

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  • Celano, Giovanni
  • De Magalhães, Maysa S.
  • Costa, Antonio F.B.
  • Fichera, Sergio

Abstract

An economic model including the labor resource and the process stage configuration is proposed to design X¯ charts allowing for all the design parameters to be varied in an adaptive way. A random shift size is considered during the economic design selection. The results obtained for a benchmark of 64 process stage scenarios show that the activities configuration and some process operating parameters influence the selection of the best control chart strategy; to model the random shift size, its exact distribution can be approximately fitted by a discrete distribution obtained from a relatively small sample of historical data. However, an accurate estimation of the inspection costs associated to the SPC activities is far from being achieved. An illustrative example shows the implementation of the proposed economic model in a real industrial case.

Suggested Citation

  • Celano, Giovanni & De Magalhães, Maysa S. & Costa, Antonio F.B. & Fichera, Sergio, 2011. "A stochastic shift model for economically designed charts constrained by the process stage configuration," International Journal of Production Economics, Elsevier, vol. 132(2), pages 315-325, August.
    • Handle: RePEc:eee:proeco:v:132:y:2011:i:2:p:315-325
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    References listed on IDEAS

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    1. Costa, Antonio F. B. & De Magalhaes, Maysa S., 2005. "Economic design of two-stage charts: The Markov chain approach," International Journal of Production Economics, Elsevier, vol. 95(1), pages 9-20, January.
    2. Nenes, George, 2011. "A new approach for the economic design of fully adaptive control charts," International Journal of Production Economics, Elsevier, vol. 131(2), pages 631-642, June.
    3. Chen, Yan-Kwang & Hsieh, Kun-Lin & Chang, Cheng-Chang, 2007. "Economic design of the VSSI control charts for correlated data," International Journal of Production Economics, Elsevier, vol. 107(2), pages 528-539, June.
    4. Wu, Zhang & Shamsuzzaman, M. & Wang, Qinan, 2007. "The cost minimization and manpower deployment to SPC in a multistage manufacturing system," International Journal of Production Economics, Elsevier, vol. 106(1), pages 275-287, March.
    5. De Magalhaes, Maysa S. & Epprecht, Eugenio K. & Costa, Antonio F. B., 2001. "Economic design of a Vp chart," International Journal of Production Economics, Elsevier, vol. 74(1-3), pages 191-200, December.
    6. Bai, D. S. & Lee, K. T., 1998. "An economic design of variable sampling interval control charts," International Journal of Production Economics, Elsevier, vol. 54(1), pages 57-64, January.
    7. Yan-Kwang Chen, 2009. "Economic design of T 2 control charts with the VSSI sampling scheme," Quality & Quantity: International Journal of Methodology, Springer, vol. 43(1), pages 109-122, January.
    8. Prabhu, Sharad S. & Montgomery, Douglas C. & Runger, George C., 1997. "Economic-statistical design of an adaptive chart," International Journal of Production Economics, Elsevier, vol. 49(1), pages 1-15, March.
    9. Giovanni Celano, 2009. "Robust design of adaptive control charts for manual manufacturing/inspection workstations," Journal of Applied Statistics, Taylor & Francis Journals, vol. 36(2), pages 181-203.
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    Cited by:

    1. Franco, Bruno Chaves & Celano, Giovanni & Castagliola, Philippe & Costa, Antonio Fernando Branco, 2014. "Economic design of Shewhart control charts for monitoring autocorrelated data with skip sampling strategies," International Journal of Production Economics, Elsevier, vol. 151(C), pages 121-130.
    2. Ou, Yanjing & Wu, Zhang & Tsung, Fugee, 2012. "A comparison study of effectiveness and robustness of control charts for monitoring process mean," International Journal of Production Economics, Elsevier, vol. 135(1), pages 479-490.
    3. Faraz, Alireza & Heuchenne, Cédric & Saniga, Erwin & Foster, Earnest, 2013. "Monitoring delivery chains using multivariate control charts," European Journal of Operational Research, Elsevier, vol. 228(1), pages 282-289.
    4. Ali Salmasnia & Mohammadreza Namdar & Mina Abolfathi & Parinaz Ajaly, 2021. "Statistical design of a VSI-EWMA control chart for monitoring the communications among individuals in a weighted social network," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 12(3), pages 495-508, June.
    5. Liu, Liping & Yu, Miaomiao & Ma, Yizhong & Tu, Yiliu, 2013. "Economic and economic-statistical designs of an X¯ control chart for two-unit series systems with condition-based maintenance," European Journal of Operational Research, Elsevier, vol. 226(3), pages 491-499.

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