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Design and optimization of high torque density flux modulated multi-winding permanent magnet machines for electric vehicles

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  • Wang, Shaoshuai
  • Zhang, Jianzhong
  • Deng, Fujin

Abstract

In order to achieve high-quality energy conversion operation in electric vehicles, the optimization design of drive motors has been considered as one of the most crucial research areas. For enhancing torque density without deteriorating power factor, a spoke-type flux modulated multi-winding permanent magnet machine is proposed and optimized, where the highly efficient utilization of harmonic flux is realized according to the contribution of windings with various pole pairs. Firstly, the operating principles and the initial design of topology are investigated. Then, the improved non-dominated sorting genetic algorithm is adopted for multi-objective optimization. To enhance the efficiency and accuracy of the optimization, the weight coefficients of the multi-objectives are established through a gray correlation strategy, while the design parameters are stratified based on a comprehensive sensitivity degree analysis. In addition, the comparative analysis of machines before and after optimization are carried out. Finally, the correctness of the theoretical analysis and the effectiveness of the proposed optimization are verified by a prototype machine. It shows that high torque density without deteriorating power factor is achieved on the proposed machines.

Suggested Citation

  • Wang, Shaoshuai & Zhang, Jianzhong & Deng, Fujin, 2024. "Design and optimization of high torque density flux modulated multi-winding permanent magnet machines for electric vehicles," Energy, Elsevier, vol. 304(C).
  • Handle: RePEc:eee:energy:v:304:y:2024:i:c:s0360544224019492
    DOI: 10.1016/j.energy.2024.132175
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    References listed on IDEAS

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    1. Yang, Yang & He, Qiang & Fu, Chunyun & Liao, Shuiping & Tan, Peng, 2020. "Efficiency improvement of permanent magnet synchronous motor for electric vehicles," Energy, Elsevier, vol. 213(C).
    2. Wang, Shuai & Wu, Xiuheng & Zhao, Xueyan & Wang, Shilong & Xie, Bin & Song, Zhenghe & Wang, Dongqing, 2023. "Co-optimization energy management strategy for a novel dual-motor drive system of electric tractor considering efficiency and stability," Energy, Elsevier, vol. 281(C).
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