IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v290y2024ics0360544224000434.html
   My bibliography  Save this article

Thermodynamic and economic analysis of a novel design for combined waste heat recovery of biogas power generation and silicon production

Author

Listed:
  • Zhao, Xinyue
  • Chen, Heng
  • Li, Jinhang
  • Pan, Peiyuan
  • Gui, Fangxu
  • Xu, Gang

Abstract

A novel hybrid system based on a combination of a gas turbine cycle, a supercritical carbon dioxide cycle, and an organic Rankine cycle is devised for power generation. Based on the joint layout proposed in this study, the collaborative and efficient utilization of biogas from anaerobic digestion and flue gas from industrial silicon production can be realized. The clean biogas harvested from anaerobic digestion is exploited by a gas turbine, and the resulting hot exhaust gas is then combined with the flue gas from industrial silicon production to power the supercritical carbon dioxide cycle. Addition, the organic Rankine cycle is added as the bottom cycle in the supercritical carbon dioxide cycle to further improve the waste heat utilization efficiency. Energy, exergy, and economic analysis are performed to assess the system's performance and feasibility, the energy and exergy efficiencies are calculated as 43.61 % and 51.07 %, only 4.09 years are needed to recoup the initial investment of the design, and the net present value is as high as 136,864.14 k$.

Suggested Citation

  • Zhao, Xinyue & Chen, Heng & Li, Jinhang & Pan, Peiyuan & Gui, Fangxu & Xu, Gang, 2024. "Thermodynamic and economic analysis of a novel design for combined waste heat recovery of biogas power generation and silicon production," Energy, Elsevier, vol. 290(C).
    • Handle: RePEc:eee:energy:v:290:y:2024:i:c:s0360544224000434
    DOI: 10.1016/j.energy.2024.130272
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224000434
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.130272?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Arslan, Muhammed & Yılmaz, Ceyhun, 2022. "Thermodynamic Optimization and Thermoeconomic Evaluation of Afyon Biogas Plant assisted by organic Rankine Cycle for waste heat recovery," Energy, Elsevier, vol. 248(C).
    2. Marchionni, Matteo & Bianchi, Giuseppe & Tassou, Savvas A., 2018. "Techno-economic assessment of Joule-Brayton cycle architectures for heat to power conversion from high-grade heat sources using CO2 in the supercritical state," Energy, Elsevier, vol. 148(C), pages 1140-1152.
    3. Zhao, Xinyue & Chen, Heng & Li, Sarengaowa & Li, Wenchao & Pan, Peiyuan & Liu, Tao & Wu, Lining & Xu, Gang, 2023. "Thermodynamic and economic analysis of a novel design combining waste tire pyrolysis with silicon production waste heat recovery and organic Rankine cycle," Energy, Elsevier, vol. 283(C).
    4. Ascher, Simon & Watson, Ian & Wang, Xiaonan & You, Siming, 2019. "Township-based bioenergy systems for distributed energy supply and efficient household waste re-utilisation: Techno-economic and environmental feasibility," Energy, Elsevier, vol. 181(C), pages 455-467.
    5. Reyes-Belmonte, M.A. & Sebastián, A. & Romero, M. & González-Aguilar, J., 2016. "Optimization of a recompression supercritical carbon dioxide cycle for an innovative central receiver solar power plant," Energy, Elsevier, vol. 112(C), pages 17-27.
    6. Chen, Heng & Zhang, Meiyan & Xue, Kai & Xu, Gang & Yang, Yongping & Wang, Zepeng & Liu, Wenyi & Liu, Tong, 2020. "An innovative waste-to-energy system integrated with a coal-fired power plant," Energy, Elsevier, vol. 194(C).
    7. Wu, Zhen & Zhu, Pengfei & Yao, Jing & Zhang, Shengan & Ren, Jianwei & Yang, Fusheng & Zhang, Zaoxiao, 2020. "Combined biomass gasification, SOFC, IC engine, and waste heat recovery system for power and heat generation: Energy, exergy, exergoeconomic, environmental (4E) evaluations," Applied Energy, Elsevier, vol. 279(C).
    8. Ji-chao, Yang & Sobhani, Behrooz, 2021. "Integration of biomass gasification with a supercritical CO2 and Kalina cycles in a combined heating and power system: A thermodynamic and exergoeconomic analysis," Energy, Elsevier, vol. 222(C).
    9. Kozłowski, Kamil & Pietrzykowski, Maciej & Czekała, Wojciech & Dach, Jacek & Kowalczyk-Juśko, Alina & Jóźwiakowski, Krzysztof & Brzoski, Michał, 2019. "Energetic and economic analysis of biogas plant with using the dairy industry waste," Energy, Elsevier, vol. 183(C), pages 1023-1031.
    10. Owebor, K. & Oko, C.O.C. & Diemuodeke, E.O. & Ogorure, O.J., 2019. "Thermo-environmental and economic analysis of an integrated municipal waste-to-energy solid oxide fuel cell, gas-, steam-, organic fluid- and absorption refrigeration cycle thermal power plants," Applied Energy, Elsevier, vol. 239(C), pages 1385-1401.
    11. Song, Jian & Li, Xue-song & Ren, Xiao-dong & Gu, Chun-wei, 2018. "Performance analysis and parametric optimization of supercritical carbon dioxide (S-CO2) cycle with bottoming Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 143(C), pages 406-416.
    12. Pedroso, Daniel Travieso & Machin, Einara Blanco & Proenza Pérez, Nestor & Braga, Lúcia Bollini & Silveira, José Luz, 2017. "Technical assessment of the Biomass Integrated Gasification/Gas Turbine Combined Cycle (BIG/GTCC) incorporation in the sugarcane industry," Renewable Energy, Elsevier, vol. 114(PB), pages 464-479.
    13. BoroumandJazi, G. & Rismanchi, B. & Saidur, R., 2013. "A review on exergy analysis of industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 27(C), pages 198-203.
    14. Frangopoulos, Christos A., 1994. "Application of the thermoeconomic functional approach to the CGAM problem," Energy, Elsevier, vol. 19(3), pages 323-342.
    15. Le Moullec, Yann, 2013. "Conceptual study of a high efficiency coal-fired power plant with CO2 capture using a supercritical CO2 Brayton cycle," Energy, Elsevier, vol. 49(C), pages 32-46.
    16. Akbari, Ata D. & Mahmoudi, Seyed M.S., 2014. "Thermoeconomic analysis & optimization of the combined supercritical CO2 (carbon dioxide) recompression Brayton/organic Rankine cycle," Energy, Elsevier, vol. 78(C), pages 501-512.
    17. Zhang, Jingxin & Kan, Xiang & Shen, Ye & Loh, Kai-Chee & Wang, Chi-Hwa & Dai, Yanjun & Tong, Yen Wah, 2018. "A hybrid biological and thermal waste-to-energy system with heat energy recovery and utilization for solid organic waste treatment," Energy, Elsevier, vol. 152(C), pages 214-222.
    18. De Clercq, Djavan & Wen, Zongguo & Fan, Fei & Caicedo, Luis, 2016. "Biomethane production potential from restaurant food waste in megacities and project level-bottlenecks: A case study in Beijing," Renewable and Sustainable Energy Reviews, Elsevier, vol. 59(C), pages 1676-1685.
    19. Kim, Young Min & Sohn, Jeong Lak & Yoon, Eui Soo, 2017. "Supercritical CO2 Rankine cycles for waste heat recovery from gas turbine," Energy, Elsevier, vol. 118(C), pages 893-905.
    20. Anukam, Anthony & Berghel, Jonas & Henrikson, Gunnar & Frodeson, Stefan & Ståhl, Magnus, 2021. "A review of the mechanism of bonding in densified biomass pellets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, Yang & Wu, Ye & Liu, Xing & Ma, Jiliang & Liu, Daoyin & Chen, Xiaoping & Liu, Dong, 2024. "Energy, exergy and economic (3E) analysis of a novel integration process based on coal-fired power plant with CO2 capture & storage, CO2 refrigeration, and waste heat recovery," Energy, Elsevier, vol. 299(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Heng & Li, Jiarui & Li, Tongyu & Xu, Gang & Jin, Xi & Wang, Min & Liu, Tong, 2022. "Performance assessment of a novel medical-waste-to-energy design based on plasma gasification and integrated with a municipal solid waste incineration plant," Energy, Elsevier, vol. 245(C).
    2. Zhao, Xinyue & Chen, Heng & Zheng, Qiwei & Liu, Jun & Pan, Peiyuan & Xu, Gang & Zhao, Qinxin & Jiang, Xue, 2023. "Thermo-economic analysis of a novel hydrogen production system using medical waste and biogas with zero carbon emission," Energy, Elsevier, vol. 265(C).
    3. Linares, José Ignacio & Cantizano, Alexis & Arenas, Eva & Moratilla, Beatriz Yolanda & Martín-Palacios, Víctor & Batet, Lluis, 2017. "Recuperated versus single-recuperator re-compressed supercritical CO2 Brayton power cycles for DEMO fusion reactor based on dual coolant lithium lead blanket," Energy, Elsevier, vol. 140(P1), pages 307-317.
    4. Chen, Kang & Zheng, Shaoxiong & Du, Yang & Fan, Gang & Dai, Yiping & Chen, Haichao, 2021. "Thermodynamic and economic comparison of novel parallel and serial combined cooling and power systems based on sCO2 cycle," Energy, Elsevier, vol. 215(PA).
    5. Song, Jian & Li, Xue-song & Ren, Xiao-dong & Gu, Chun-wei, 2018. "Performance analysis and parametric optimization of supercritical carbon dioxide (S-CO2) cycle with bottoming Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 143(C), pages 406-416.
    6. Ma, Yuegeng & Liu, Ming & Yan, Junjie & Liu, Jiping, 2017. "Thermodynamic study of main compression intercooling effects on supercritical CO2 recompression Brayton cycle," Energy, Elsevier, vol. 140(P1), pages 746-756.
    7. Muhammed Saeed & Khaled Alawadi & Sung Chul Kim, 2020. "Performance of Supercritical CO 2 Power Cycle and Its Turbomachinery with the Printed Circuit Heat Exchanger with Straight and Zigzag Channels," Energies, MDPI, vol. 14(1), pages 1-25, December.
    8. Wang, Yuting & Chen, Heng & Qiao, Shichao & Pan, Peiyuan & Xu, Gang & Dong, Yuehong & Jiang, Xue, 2023. "A novel methanol-electricity cogeneration system based on the integration of water electrolysis and plasma waste gasification," Energy, Elsevier, vol. 267(C).
    9. Soltanian, Salman & Kalogirou, Soteris A. & Ranjbari, Meisam & Amiri, Hamid & Mahian, Omid & Khoshnevisan, Benyamin & Jafary, Tahereh & Nizami, Abdul-Sattar & Gupta, Vijai Kumar & Aghaei, Siavash & Pe, 2022. "Exergetic sustainability analysis of municipal solid waste treatment systems: A systematic critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    10. Nondy, J. & Gogoi, T.K., 2021. "Performance comparison of multi-objective evolutionary algorithms for exergetic and exergoenvironomic optimization of a benchmark combined heat and power system," Energy, Elsevier, vol. 233(C).
    11. Kim, Min Seok & Ahn, Yoonhan & Kim, Beomjoo & Lee, Jeong Ik, 2016. "Study on the supercritical CO2 power cycles for landfill gas firing gas turbine bottoming cycle," Energy, Elsevier, vol. 111(C), pages 893-909.
    12. Wang, Shengpeng & Zhang, Yifan & Li, Hongzhi & Yao, Mingyu & Peng, Botao & Yan, Junjie, 2020. "Thermohydrodynamic analysis of the vertical gas wall and reheat gas wall in a 300 MW supercritical CO2 boiler," Energy, Elsevier, vol. 211(C).
    13. Gao, Lei & Cao, Tao & Hwang, Yunho & Radermacher, Reinhard, 2022. "Robustness analysis in supercritical CO2 power generation system configuration optimization," Energy, Elsevier, vol. 242(C).
    14. Mondal, Subha & De, Sudipta, 2015. "Transcritical CO2 power cycle – Effects of regenerative heating using turbine bleed gas at intermediate pressure," Energy, Elsevier, vol. 87(C), pages 95-103.
    15. Marta Muñoz & Antonio Rovira & María José Montes, 2022. "Thermodynamic cycles for solar thermal power plants: A review," Wiley Interdisciplinary Reviews: Energy and Environment, Wiley Blackwell, vol. 11(2), March.
    16. Crespi, Francesco & Gavagnin, Giacomo & Sánchez, David & Martínez, Gonzalo S., 2017. "Supercritical carbon dioxide cycles for power generation: A review," Applied Energy, Elsevier, vol. 195(C), pages 152-183.
    17. Al-Sulaiman, Fahad A. & Atif, Maimoon, 2015. "Performance comparison of different supercritical carbon dioxide Brayton cycles integrated with a solar power tower," Energy, Elsevier, vol. 82(C), pages 61-71.
    18. de la Calle, Alberto & Bayon, Alicia & Soo Too, Yen Chean, 2018. "Impact of ambient temperature on supercritical CO2 recompression Brayton cycle in arid locations: Finding the optimal design conditions," Energy, Elsevier, vol. 153(C), pages 1016-1027.
    19. Fallah, M. & Mohammadi, Z. & Mahmoudi, S.M. Seyed, 2022. "Advanced exergy analysis of the combined S–CO2/ORC system," Energy, Elsevier, vol. 241(C).
    20. Ramin Ghiami Sardroud & Amirreza Javaherian & Seyed Mohammad Seyed Mahmoudi & Mehri Akbari Kordlar & Marc A. Rosen, 2023. "Proposal and Comprehensive Analysis of a Novel Combined Plant with Gas Turbine and Organic Flash Cycles: An Application of Multi-Objective Optimization," Sustainability, MDPI, vol. 15(19), pages 1-40, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:290:y:2024:i:c:s0360544224000434. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.