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Modelling and evaluation of a high-temperature heat pump two-stage cascade with refrigerant mixtures as a fossil fuel boiler alternative for industry decarbonization

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  • Navarro-Esbrí, Joaquín
  • Fernández-Moreno, Adrián
  • Mota-Babiloni, Adrián

Abstract

High-Temperature Heat Pump (HTHP) is becoming a feasible technology for decarbonization, being proposed as an alternative to fossil fuel boilers in several industrial, commercial, and urban applications. This work presents a semi-empirical assessment of a two-stage cascade cycle for HTHP applications to produce hot water up to 150 °C from a water flow at 35 °C and 25 °C. This work uses experimental results of two single-stage heat pump prototypes (R-1234ze(E) and R-1336mzz(Z)) with different temperature lifts as baseline inputs. The energy performance of the proposed two stage cascade HTHP is evaluated through a semi-empirical model, including several novel mixtures for both stages. Up to 14% of COP increase was reached respect to the baseline when using R-152a/600 (0.08/0.92) and R-1233zd(E)/161 (0.88/0.12) for the low stage and high stage, respectively. The VHC increases 30% with the selected combinations, but the discharge temperature also rises. Direct CO2e emissions were negligible by using low GWP refrigerants. The country proposed for the two-stage cascade HTHP greatly influences greenhouse gas indirect CO2e emissions. It is estimated that in countries carbon emission factor lower than 0.35 kgCO2e kWh−1 the mixtures selected would reduce the emissions compared to fossil fuel boilers for the same heating capacity.

Suggested Citation

  • Navarro-Esbrí, Joaquín & Fernández-Moreno, Adrián & Mota-Babiloni, Adrián, 2022. "Modelling and evaluation of a high-temperature heat pump two-stage cascade with refrigerant mixtures as a fossil fuel boiler alternative for industry decarbonization," Energy, Elsevier, vol. 254(PB).
  • Handle: RePEc:eee:energy:v:254:y:2022:i:pb:s0360544222012117
    DOI: 10.1016/j.energy.2022.124308
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    References listed on IDEAS

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    Cited by:

    1. Dong, Yixiu & Yan, Hongzhi & Wang, Ruzhu, 2024. "Significant thermal upgrade via cascade high temperature heat pump with low GWP working fluids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 190(PA).
    2. Dai, Baomin & Feng, Yining & Liu, Shengchun & Yao, Xiaole & Zhang, Jianing & Wang, Bowen & Wang, Dabiao, 2023. "Dual pressure condensation heating high temperature heat pump using eco-friendly working fluid mixtures for industrial heating processes: 4E analysis," Energy, Elsevier, vol. 283(C).
    3. Obika, Echezona & Heberle, Florian & Brüggemann, Dieter, 2024. "Thermodynamic analysis of novel mixtures including siloxanes and cyclic hydrocarbons for high-temperature heat pumps," Energy, Elsevier, vol. 294(C).

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