IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v239y2022ipds0360544221026219.html
   My bibliography  Save this article

New machine functions using waste heat recovery: A case study of atmospheric pressure plasma jet

Author

Listed:
  • Hsu, Ping-Chia
  • Saragih, Ahmad Abror
  • Huang, Mei-Jiau
  • Juang, Jia-Yang

Abstract

Intelligent machines, the cornerstone of Industry 4.0, possess various sensors for monitoring key processing and environmental parameters. These sensors demand additional power, while the machines often produce waste heat. Hence, we propose using a thermoelectric generator (TEG) to recover the waste heat and generate electricity to drive these sensors. A standard design for an atmospheric pressure plasma jet (APPJ) is demonstrated in this work. A so-driven multi-functional monitoring system monitors the processing temperature of the APPJ and air quality in the surroundings, transmits the data to cloud storage, and alarms if the temperature or air quality exceeds a preset value. We study three different arrangements of TEGs and find that double TEGs connected in series thermally and electrically generate the most power of 1.09 ± 0.0002 W at a current of 0.187 ± 0.002 A, which is sufficient to drive the monitoring system continuously. We also perform three-dimensional finite element transient thermal simulations to pre-assess the detailed temperature distribution for film-quality control and the potential for power generation. Our method can be readily applied to other machines with high waste heat for adding sensors/actuators without consuming extra power.

Suggested Citation

  • Hsu, Ping-Chia & Saragih, Ahmad Abror & Huang, Mei-Jiau & Juang, Jia-Yang, 2022. "New machine functions using waste heat recovery: A case study of atmospheric pressure plasma jet," Energy, Elsevier, vol. 239(PD).
    • Handle: RePEc:eee:energy:v:239:y:2022:i:pd:s0360544221026219
    DOI: 10.1016/j.energy.2021.122372
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221026219
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.122372?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Pacheco, N. & Brito, F.P. & Vieira, R. & Martins, J. & Barbosa, H. & Goncalves, L.M., 2020. "Compact automotive thermoelectric generator with embedded heat pipes for thermal control," Energy, Elsevier, vol. 197(C).
    2. Liang, Gaowei & Zhou, Jiemin & Huang, Xuezhang, 2011. "Analytical model of parallel thermoelectric generator," Applied Energy, Elsevier, vol. 88(12), pages 5193-5199.
    3. Chen, Lingen & Li, Jun & Sun, Fengrui & Wu, Chih, 2005. "Performance optimization of a two-stage semiconductor thermoelectric-generator," Applied Energy, Elsevier, vol. 82(4), pages 300-312, December.
    4. Michela Borghetti & Edoardo Cantù & Emilio Sardini & Mauro Serpelloni, 2020. "Future Sensors for Smart Objects by Printing Technologies in Industry 4.0 Scenario," Energies, MDPI, vol. 13(22), pages 1-15, November.
    5. Aljaghtham, Mutabe & Celik, Emrah, 2020. "Design optimization of oil pan thermoelectric generator to recover waste heat from internal combustion engines," Energy, Elsevier, vol. 200(C).
    6. Weng, Chien-Chou & Huang, Mei-Jiau, 2014. "A study of using a thermoelectric generator to harvest energy from a table lamp," Energy, Elsevier, vol. 76(C), pages 788-798.
    7. Weng, Chien-Chou & Lin, Ming-Chyuan & Huang, Mei-Jiau, 2016. "A waste cold recovery from the exhausted cryogenic nitrogen by using thermoelectric power generator," Energy, Elsevier, vol. 103(C), pages 385-396.
    8. Kwan, Trevor Hocksun & Wu, Xiaofeng & Yao, Qinghe, 2018. "Bidirectional operation of the thermoelectric device for active temperature control of fuel cells," Applied Energy, Elsevier, vol. 222(C), pages 410-422.
    9. Sun, Xiuxiu & Liang, Xingyu & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Wang, Xiangxiang, 2014. "Comparison of the two-stage and traditional single-stage thermoelectric generator in recovering the waste heat of the high temperature exhaust gas of internal combustion engine," Energy, Elsevier, vol. 77(C), pages 489-498.
    10. Liang, Xingyu & Sun, Xiuxiu & Tian, Hua & Shu, Gequn & Wang, Yuesen & Wang, Xu, 2014. "Comparison and parameter optimization of a two-stage thermoelectric generator using high temperature exhaust of internal combustion engine," Applied Energy, Elsevier, vol. 130(C), pages 190-199.
    11. Montecucco, Andrea & Siviter, Jonathan & Knox, Andrew R., 2014. "The effect of temperature mismatch on thermoelectric generators electrically connected in series and parallel," Applied Energy, Elsevier, vol. 123(C), pages 47-54.
    12. Massaguer, E. & Massaguer, A. & Pujol, T. & Comamala, M. & Montoro, L. & Gonzalez, J.R., 2019. "Fuel economy analysis under a WLTP cycle on a mid-size vehicle equipped with a thermoelectric energy recovery system," Energy, Elsevier, vol. 179(C), pages 306-314.
    13. Montecucco, A. & Siviter, J. & Knox, A.R., 2017. "Combined heat and power system for stoves with thermoelectric generators," Applied Energy, Elsevier, vol. 185(P2), pages 1336-1342.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jia, Xiao-Dong & Wang, Yuan-Jing & Gao, Yuan-Wen, 2017. "Numerical simulation of thermoelectric performance of linear-shaped thermoelectric generators under transient heat supply," Energy, Elsevier, vol. 130(C), pages 276-285.
    2. Kunlin Cheng & Yu Feng & Chuanwen Lv & Silong Zhang & Jiang Qin & Wen Bao, 2017. "Performance Evaluation of Waste Heat Recovery Systems Based on Semiconductor Thermoelectric Generators for Hypersonic Vehicles," Energies, MDPI, vol. 10(4), pages 1-16, April.
    3. Kim, Hoon & Kim, Woochul, 2015. "A way of achieving a low $/W and a decent power output from a thermoelectric device," Applied Energy, Elsevier, vol. 139(C), pages 205-211.
    4. Massaguer, A. & Massaguer, E. & Comamala, M. & Pujol, T. & González, J.R. & Cardenas, M.D. & Carbonell, D. & Bueno, A.J., 2018. "A method to assess the fuel economy of automotive thermoelectric generators," Applied Energy, Elsevier, vol. 222(C), pages 42-58.
    5. Arora, Ranjana & Kaushik, S.C. & Arora, Rajesh, 2015. "Multi-objective and multi-parameter optimization of two-stage thermoelectric generator in electrically series and parallel configurations through NSGA-II," Energy, Elsevier, vol. 91(C), pages 242-254.
    6. Tian, Hua & Sun, Xiuxiu & Jia, Qi & Liang, Xingyu & Shu, Gequn & Wang, Xu, 2015. "Comparison and parameter optimization of a segmented thermoelectric generator by using the high temperature exhaust of a diesel engine," Energy, Elsevier, vol. 84(C), pages 121-130.
    7. Chen, Siyu & Xue, Yejian & Li, Jianming & Zhang, Houcheng & Zhou, Lihua & Li, Yangyang, 2023. "Efficient and geometry-matching two-stage annular thermoelectric generator for tubular solid oxide fuel cell waste heat recovery," Energy, Elsevier, vol. 285(C).
    8. Zhang, Houcheng & Xu, Haoran & Chen, Bin & Dong, Feifei & Ni, Meng, 2017. "Two-stage thermoelectric generators for waste heat recovery from solid oxide fuel cells," Energy, Elsevier, vol. 132(C), pages 280-288.
    9. Chen, Jie & Wang, Ruochen & Ding, Renkai & Luo, Ding, 2024. "Matching design and numerical optimization of automotive thermoelectric generator system applied to range-extended electric vehicle," Applied Energy, Elsevier, vol. 370(C).
    10. Shu, Gequn & Ma, Xiaonan & Tian, Hua & Yang, Haoqi & Chen, Tianyu & Li, Xiaoya, 2018. "Configuration optimization of the segmented modules in an exhaust-based thermoelectric generator for engine waste heat recovery," Energy, Elsevier, vol. 160(C), pages 612-624.
    11. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    12. Huang, Bin & Shen, Zu-Guo, 2022. "Performance assessment of annular thermoelectric generators for automobile exhaust waste heat recovery," Energy, Elsevier, vol. 246(C).
    13. Liu, Zhichun & Zhu, Shiping & Ge, Ya & Shan, Feng & Zeng, Lingping & Liu, Wei, 2017. "Geometry optimization of two-stage thermoelectric generators using simplified conjugate-gradient method," Applied Energy, Elsevier, vol. 190(C), pages 540-552.
    14. Ge, Ya & Liu, Zhichun & Sun, Henan & Liu, Wei, 2018. "Optimal design of a segmented thermoelectric generator based on three-dimensional numerical simulation and multi-objective genetic algorithm," Energy, Elsevier, vol. 147(C), pages 1060-1069.
    15. Yu, Shuhai & Du, Qing & Diao, Hai & Shu, Gequn & Jiao, Kui, 2015. "Start-up modes of thermoelectric generator based on vehicle exhaust waste heat recovery," Applied Energy, Elsevier, vol. 138(C), pages 276-290.
    16. Wang, Tian-Hu & Wang, Qiu-Hong & Leng, Chuan & Wang, Xiao-Dong, 2015. "Parameter analysis and optimal design for two-stage thermoelectric cooler," Applied Energy, Elsevier, vol. 154(C), pages 1-12.
    17. Liu, H.R. & Li, B.J. & Hua, L.J. & Wang, R.Z., 2022. "Designing thermoelectric self-cooling system for electronic devices: Experimental investigation and model validation," Energy, Elsevier, vol. 243(C).
    18. Luo, Ding & Wang, Ruochen & Yan, Yuying & Yu, Wei & Zhou, Weiqi, 2021. "Transient numerical modelling of a thermoelectric generator system used for automotive exhaust waste heat recovery," Applied Energy, Elsevier, vol. 297(C).
    19. Zhe Zhang & Yuqi Zhang & Xiaomei Sui & Wenbin Li & Daochun Xu, 2020. "Performance of Thermoelectric Power-Generation System for Sufficient Recovery and Reuse of Heat Accumulated at Cold Side of TEG with Water-Cooling Energy Exchange Circuit," Energies, MDPI, vol. 13(21), pages 1-18, October.
    20. Kwan, Trevor Hocksun & Wu, Xiaofeng, 2016. "Power and mass optimization of the hybrid solar panel and thermoelectric generators," Applied Energy, Elsevier, vol. 165(C), pages 297-307.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:239:y:2022:i:pd:s0360544221026219. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.