IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v223y2021ics0360544221002620.html
   My bibliography  Save this article

Constructal design for a boiler economizer

Author

Listed:
  • Tang, Wei
  • Feng, Huijun
  • Chen, Lingen
  • Xie, Zhuojun
  • Shi, Junchao

Abstract

Carrying out structural and parametric design and performance optimization of boiler economizer is important to improve comprehensive performance of supercharged boiler. By application of constructal theory, the design of a boiler economizer is conducted in this paper. Firstly, a complex function composed of linear weighted sum of heat transfer rate and power consumption rate is minimized. The total heat transfer area is given, and outer diameter, group number and row number of the serpentine tubes are taken as design variables, respectively. The optimal performance of the boiler economizer is gained. It reveals that in the limited ranges of the design variables, the optimal dimensionless outer diameter, optimal group number and optimal row number of the serpentine tubes are 0.92, 16 and 8, respectively, which individually lead to the minimum complex function. The complex functions derived by individually optimizing the outer diameter, group number and row number of the serpentine tubes are decreased by 5.7%, 4.9% and 5.0%, respectively. Secondly, multi-objective optimization based on non-dominated sorting genetic algorithm (NSGA-II) is also conducted, and the Pareto frontier is obtained. The research results of this paper will provide certain theoretical guidelines for structural and parametric designs of various boiler economizers.

Suggested Citation

  • Tang, Wei & Feng, Huijun & Chen, Lingen & Xie, Zhuojun & Shi, Junchao, 2021. "Constructal design for a boiler economizer," Energy, Elsevier, vol. 223(C).
  • Handle: RePEc:eee:energy:v:223:y:2021:i:c:s0360544221002620
    DOI: 10.1016/j.energy.2021.120013
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221002620
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.120013?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Chong, Daotong & Yan, Junjie, 2020. "Entropy generation distribution characteristics of a supercritical boiler superheater during transient processes," Energy, Elsevier, vol. 201(C).
    2. Mehrgoo, Morteza & Amidpour, Majid, 2017. "Constructal design and optimization of a dual pressure heat recovery steam generator," Energy, Elsevier, vol. 124(C), pages 87-99.
    3. Wang, Zhu & Liu, Ming & Zhao, Yongliang & Wang, Chaoyang & Chong, Daotong & Yan, Junjie, 2020. "Flexibility and efficiency enhancement for double-reheat coal-fired power plants by control optimization considering boiler heat storage," Energy, Elsevier, vol. 201(C).
    4. Echi, Souhir & Bouabidi, Abdallah & Driss, Zied & Abid, Mohamed Salah, 2019. "CFD simulation and optimization of industrial boiler," Energy, Elsevier, vol. 169(C), pages 105-114.
    5. Zhang, Kezhen & Liu, Ming & Zhao, Yongliang & Wang, Chaoyang & Yan, Junjie, 2020. "Entropy generation versus transition time of heat exchanger during transient processes," Energy, Elsevier, vol. 200(C).
    6. Ganjehkaviri, A. & Mohd Jaafar, M.N., 2020. "Multi-objective particle swarm optimization of flat plate solar collector using constructal theory," Energy, Elsevier, vol. 194(C).
    7. Wang, Shengpeng & Zhang, Yifan & Li, Hongzhi & Yao, Mingyu & Peng, Botao & Yan, Junjie, 2020. "Thermohydrodynamic analysis of the vertical gas wall and reheat gas wall in a 300 MW supercritical CO2 boiler," Energy, Elsevier, vol. 211(C).
    8. Maakala, Viljami & Järvinen, Mika & Vuorinen, Ville, 2018. "Optimizing the heat transfer performance of the recovery boiler superheaters using simulated annealing, surrogate modeling, and computational fluid dynamics," Energy, Elsevier, vol. 160(C), pages 361-377.
    9. Feng, Huijun & Xie, Zhuojun & Chen, Lingen & Wu, Zhixiang & Xia, Shaojun, 2020. "Constructal design for supercharged boiler superheater," Energy, Elsevier, vol. 191(C).
    10. Wu, Zhixiang & Feng, Huijun & Chen, Lingen & Xie, Zhuojun & Cai, Cunguang, 2019. "Pumping power minimization of an evaporator in ocean thermal energy conversion system based on constructal theory," Energy, Elsevier, vol. 181(C), pages 974-984.
    11. Amiri, Saeed Salimi & Jadid, Shahram & Saboori, Hedayat, 2018. "Multi-objective optimum charging management of electric vehicles through battery swapping stations," Energy, Elsevier, vol. 165(PB), pages 549-562.
    12. Jaliliantabar, Farzad & Ghobadian, Barat & Najafi, Gholamhassan & Mamat, Rizalman & Carlucci, Antonio Paolo, 2019. "Multi-objective NSGA-II optimization of a compression ignition engine parameters using biodiesel fuel and exhaust gas recirculation," Energy, Elsevier, vol. 187(C).
    13. Zhang, Debao & Liu, Junwei & Jiao, Shifei & Tian, Hao & Lou, Chengzhi & Zhou, Zhihua & Zhang, Ji & Wang, Chendong & Zuo, Jian, 2019. "Research on the configuration and operation effect of the hybrid solar-wind-battery power generation system based on NSGA-II," Energy, Elsevier, vol. 189(C).
    14. Wang, Yanhong & Cao, Lihua & Li, Xingcan & Wang, Jiaxing & Hu, Pengfei & Li, Bo & Li, Yong, 2020. "A novel thermodynamic method and insight of heat transfer characteristics on economizer for supercritical thermal power plant," Energy, Elsevier, vol. 191(C).
    15. Feng, Huijun & Chen, Lingen & Xie, Zhihui & Ding, Zemin & Sun, Fengrui, 2014. "Generalized constructal optimization for solidification heat transfer process of slab continuous casting based on heat loss rate," Energy, Elsevier, vol. 66(C), pages 991-998.
    16. Lingen Chen & Chenqi Tang & Huijun Feng & Yanlin Ge, 2020. "Power, Efficiency, Power Density and Ecological Function Optimization for an Irreversible Modified Closed Variable-Temperature Reservoir Regenerative Brayton Cycle with One Isothermal Heating Process," Energies, MDPI, vol. 13(19), pages 1-23, October.
    17. Ramos, Vinícius Faria & Pinheiro, Olivert Soares & Ferreira da Costa, Esly & Souza da Costa, Andréa Oliveira, 2019. "A method for exergetic analysis of a real kraft biomass boiler," Energy, Elsevier, vol. 183(C), pages 946-957.
    18. Bujak, Janusz, 2009. "Optimal control of energy losses in multi-boiler steam systems," Energy, Elsevier, vol. 34(9), pages 1260-1270.
    19. Lee, Ungki & Park, Sudong & Lee, Ikjin, 2020. "Robust design optimization (RDO) of thermoelectric generator system using non-dominated sorting genetic algorithm II (NSGA-II)," Energy, Elsevier, vol. 196(C).
    20. Liu, Xingrang & Bansal, R.C., 2014. "Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant," Applied Energy, Elsevier, vol. 130(C), pages 658-669.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Huijun Feng & Lingen Chen & Wei Tang & Yanlin Ge, 2022. "Optimal Design of a Dual-Pressure Steam Turbine for Rankine Cycle Based on Constructal Theory," Energies, MDPI, vol. 15(13), pages 1-20, July.
    2. Li, Guolong & Li, Yanjun & Fang, Chengyue & Su, Jian & Wang, Haotong & Sun, Shengdi & Zhang, Guolei & Shi, Jianxin, 2023. "Research on fault diagnosis of supercharged boiler with limited data based on few-shot learning," Energy, Elsevier, vol. 281(C).
    3. Dongliang Li & Shaojun Xia & Jianghua Geng & Fankai Meng & Yutao Chen & Guoqing Zhu, 2022. "Discriminability Analysis of Characterization Parameters in Micro-Leakage of Turbocharged Boiler’s Evaporation Tube," Energies, MDPI, vol. 15(22), pages 1-20, November.
    4. Huijun Feng & Wei Tang & Lingen Chen & Junchao Shi & Zhixiang Wu, 2021. "Multi-Objective Constructal Optimization for Marine Condensers," Energies, MDPI, vol. 14(17), pages 1-18, September.
    5. Zhu, Meng & Zhou, Jing & Chen, Lei & Su, Sheng & Hu, Song & Qing, Haoran & Li, Aishu & Wang, Yi & Zhong, Wenqi & Xiang, Jun, 2022. "Economic analysis and cost modeling of supercritical CO2 coal-fired boiler based on global optimization," Energy, Elsevier, vol. 239(PD).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Huijun Feng & Wei Tang & Lingen Chen & Junchao Shi & Zhixiang Wu, 2021. "Multi-Objective Constructal Optimization for Marine Condensers," Energies, MDPI, vol. 14(17), pages 1-18, September.
    2. Feng, Huijun & Xie, Zhuojun & Chen, Lingen & Wu, Zhixiang & Xia, Shaojun, 2020. "Constructal design for supercharged boiler superheater," Energy, Elsevier, vol. 191(C).
    3. Alsanousie, Abdurrahman A. & Elsamni, Osama A. & Attia, Abdelhamid E. & Elhelw, Mohamed, 2021. "Transient and troubleshoots management of aged small-scale steam power plants using Aspen Plus Dynamics," Energy, Elsevier, vol. 223(C).
    4. Darbandi, Masoud & Fatin, Ali & Bordbar, Hadi, 2020. "Numerical study on NOx reduction in a large-scale heavy fuel oil-fired boiler using suitable burner adjustments," Energy, Elsevier, vol. 199(C).
    5. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Yan, Junjie, 2021. "Thermodynamic optimization of the superheater during switching the load transient processes," Energy, Elsevier, vol. 218(C).
    6. Huijun Feng & Lingen Chen & Wei Tang & Yanlin Ge, 2022. "Optimal Design of a Dual-Pressure Steam Turbine for Rankine Cycle Based on Constructal Theory," Energies, MDPI, vol. 15(13), pages 1-20, July.
    7. Zhang, Kezhen & Zhao, Yongliang & Liu, Ming & Gao, Lin & Fu, Yue & Yan, Junjie, 2021. "Flexibility enhancement versus thermal efficiency of coal-fired power units during the condensate throttling processes," Energy, Elsevier, vol. 218(C).
    8. Chen, Bin & Ye, Xiao & Shen, Jun & Wang, Sha & Deng, Shengxiang & Yang, Jinbiao, 2021. "Investigations on the energy efficiency limits for industrial boiler operation and technical requirements—taking China’s Hunan province as an example," Energy, Elsevier, vol. 220(C).
    9. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Chong, Daotong & Yan, Junjie, 2020. "Entropy generation distribution characteristics of a supercritical boiler superheater during transient processes," Energy, Elsevier, vol. 201(C).
    10. Mazzetti, Marit J. & Hagen, Brede A.L. & Skaugen, Geir & Lindqvist, Karl & Lundberg, Steinar & Kristensen, Oddrun A., 2021. "Achieving 50% weight reduction of offshore steam bottoming cycles," Energy, Elsevier, vol. 230(C).
    11. Kandpal, Bakul & Pareek, Parikshit & Verma, Ashu, 2022. "A robust day-ahead scheduling strategy for EV charging stations in unbalanced distribution grid," Energy, Elsevier, vol. 249(C).
    12. Youssef Amry & Elhoussin Elbouchikhi & Franck Le Gall & Mounir Ghogho & Soumia El Hani, 2022. "Electric Vehicle Traction Drives and Charging Station Power Electronics: Current Status and Challenges," Energies, MDPI, vol. 15(16), pages 1-30, August.
    13. Jun Liu & Yuyan Zhou & Lihua Chen & Lichuan Wang, 2023. "Assessing the Impact of Climate Change on Water Usage in Typical Industrial Enterprises," Sustainability, MDPI, vol. 15(13), pages 1-18, June.
    14. Li, Xinli & Wang, Yingnan & Zhu, Yun & Yang, Guotian & Liu, He, 2021. "Temperature prediction of combustion level of ultra-supercritical unit through data mining and modelling," Energy, Elsevier, vol. 231(C).
    15. Yong Zeng & Yanpeng Cai & Guohe Huang & Jing Dai, 2011. "A Review on Optimization Modeling of Energy Systems Planning and GHG Emission Mitigation under Uncertainty," Energies, MDPI, vol. 4(10), pages 1-33, October.
    16. Xue, Wenyuan & Lu, Yichen & Wang, Zhi & Cao, Shengxian & Sui, Mengxuan & Yang, Yuan & Li, Jiyuan & Xie, Yubin, 2024. "Reconstructing near-water-wall temperature in coal-fired boilers using improved transfer learning and hidden layer configuration optimization," Energy, Elsevier, vol. 294(C).
    17. Wu, Zhixiang & Feng, Huijun & Chen, Lingen & Xie, Zhuojun & Cai, Cunguang, 2019. "Pumping power minimization of an evaporator in ocean thermal energy conversion system based on constructal theory," Energy, Elsevier, vol. 181(C), pages 974-984.
    18. Pengchao Zang & Lingen Chen & Yanlin Ge, 2022. "Maximizing Efficient Power for an Irreversible Porous Medium Cycle with Nonlinear Variation of Working Fluid’s Specific Heat," Energies, MDPI, vol. 15(19), pages 1-12, September.
    19. Niu, Jintao & Wang, Jiansheng & Liu, Xueling, 2023. "Thermodynamic and economic analysis of organic Rankine cycle combined with flash cycle and ejector," Energy, Elsevier, vol. 282(C).
    20. Ooi, Jong Boon & Kau, Chia Chuin & Manoharan, Dilrukshan Naveen & Wang, Xin & Tran, Manh-Vu & Hung, Yew Mun, 2023. "Effects of multi-walled carbon nanotubes on the combustion, performance, and emission characteristics of a single-cylinder diesel engine fueled with palm-oil biodiesel-diesel blend," Energy, Elsevier, vol. 281(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:223:y:2021:i:c:s0360544221002620. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.