IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v145y2018icp356-366.html
   My bibliography  Save this article

Feasibility assessment of a novel refrigeration FCC gas plant driven by self waste heat

Author

Listed:
  • Liu, Siyao
  • Cui, Chengtian
  • He, Jie
  • Sun, Jinsheng

Abstract

Fluid catalytic cracking (FCC), an important post-processing, converts wet gas and crude gasoline into dry gas, LPG and stabilized gasoline in its gas plant. On-site dry gas from the absorber contains residual LPG at absorption temperatures higher than requirement because of very limited refrigeration capacity of cooling water (CW). Whereas this LPG lost co-exists with that of waste heat sources in the same unit, potentially capable of generating deeper chilling energy than CW to decrease absorption temperature. This context triggers heat integration for refrigerated FCC gas plant scheme through self waste heat recovery, also beneficiary from improved product yield. The target requirement helps screen out two candidates from a variety of possible methods: organic Rankine cycle with compression refrigeration (ORC-CR) and absorption refrigeration (AR). Feasibility of these two pathways was simulatively assessed, by Aspen Plus™, to demonstrate the superiority of AR over ORC-CR in efficiency at the optimum cooling temperature of 15 °C. Both operations decrease 10.4% hot utility while enlarge 0.75% LPG and 1.43% gasoline yield, respectively. This work raises the concern about the refrigerating option instead of the heating one by compression, when utilizing low-grade heat resource, for higher energy efficiency and unit productive performance simultaneously.

Suggested Citation

  • Liu, Siyao & Cui, Chengtian & He, Jie & Sun, Jinsheng, 2018. "Feasibility assessment of a novel refrigeration FCC gas plant driven by self waste heat," Energy, Elsevier, vol. 145(C), pages 356-366.
    • Handle: RePEc:eee:energy:v:145:y:2018:i:c:p:356-366
    DOI: 10.1016/j.energy.2017.12.139
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217321825
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.12.139?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    2. Hammond, G.P. & Norman, J.B., 2014. "Heat recovery opportunities in UK industry," Applied Energy, Elsevier, vol. 116(C), pages 387-397.
    3. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    4. Kiss, Anton A. & Flores Landaeta, Servando J. & Infante Ferreira, Carlos A., 2012. "Towards energy efficient distillation technologies – Making the right choice," Energy, Elsevier, vol. 47(1), pages 531-542.
    5. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    6. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Wu, Peng & Liu, Lili, 2012. "Energy and exergy analysis of a five-column methanol distillation scheme," Energy, Elsevier, vol. 45(1), pages 696-703.
    7. Cui, Chengtian & Li, Xingang & Sui, Hong & Sun, Jinsheng, 2017. "Optimization of coal-based methanol distillation scheme using process superstructure method to maximize energy efficiency," Energy, Elsevier, vol. 119(C), pages 110-120.
    8. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    9. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    10. Desai, Nishith B. & Bandyopadhyay, Santanu, 2009. "Process integration of organic Rankine cycle," Energy, Elsevier, vol. 34(10), pages 1674-1686.
    11. Kwak, Dong-Hun & Binns, Michael & Kim, Jin-Kuk, 2014. "Integrated design and optimization of technologies for utilizing low grade heat in process industries," Applied Energy, Elsevier, vol. 131(C), pages 307-322.
    12. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    13. Chua, K.J. & Chou, S.K. & Yang, W.M., 2010. "Advances in heat pump systems: A review," Applied Energy, Elsevier, vol. 87(12), pages 3611-3624, December.
    14. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    15. van de Bor, D.M. & Infante Ferreira, C.A. & Kiss, Anton A., 2015. "Low grade waste heat recovery using heat pumps and power cycles," Energy, Elsevier, vol. 89(C), pages 864-873.
    16. Ma, Q. & Luo, L. & Wang, R.Z. & Sauce, G., 2009. "A review on transportation of heat energy over long distance: Exploratory development," Renewable and Sustainable Energy Reviews, Elsevier, vol. 13(6-7), pages 1532-1540, August.
    17. Liu, Bo-Tau & Chien, Kuo-Hsiang & Wang, Chi-Chuan, 2004. "Effect of working fluids on organic Rankine cycle for waste heat recovery," Energy, Elsevier, vol. 29(8), pages 1207-1217.
    18. Srikhirin, Pongsid & Aphornratana, Satha & Chungpaibulpatana, Supachart, 2001. "A review of absorption refrigeration technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 5(4), pages 343-372, December.
    19. Karamangil, M.I. & Coskun, S. & Kaynakli, O. & Yamankaradeniz, N., 2010. "A simulation study of performance evaluation of single-stage absorption refrigeration system using conventional working fluids and alternatives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(7), pages 1969-1978, September.
    20. Van Duc Long, Nguyen & Lee, Moonyong, 2013. "A novel NGL (natural gas liquid) recovery process based on self-heat recuperation," Energy, Elsevier, vol. 57(C), pages 663-670.
    21. van de Bor, D.M. & Infante Ferreira, C.A., 2013. "Quick selection of industrial heat pump types including the impact of thermodynamic losses," Energy, Elsevier, vol. 53(C), pages 312-322.
    22. Cui, Chengtian & Li, Xingang & Guo, Dongrong & Sun, Jinsheng, 2017. "Towards energy efficient styrene distillation scheme: From grassroots design to retrofit," Energy, Elsevier, vol. 134(C), pages 193-205.
    23. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    2. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    3. Patrick Linke & Athanasios I. Papadopoulos & Panos Seferlis, 2015. "Systematic Methods for Working Fluid Selection and the Design, Integration and Control of Organic Rankine Cycles—A Review," Energies, MDPI, vol. 8(6), pages 1-47, May.
    4. Lee, Ung & Jeon, Jeongwoo & Han, Chonghun & Lim, Youngsub, 2017. "Superstructure based techno-economic optimization of the organic rankine cycle using LNG cryogenic energy," Energy, Elsevier, vol. 137(C), pages 83-94.
    5. Yu, Haoshui & Gundersen, Truls & Feng, Xiao, 2018. "Process integration of organic Rankine cycle (ORC) and heat pump for low temperature waste heat recovery," Energy, Elsevier, vol. 160(C), pages 330-340.
    6. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    7. Cui, Chengtian & Li, Xingang & Guo, Dongrong & Sun, Jinsheng, 2017. "Towards energy efficient styrene distillation scheme: From grassroots design to retrofit," Energy, Elsevier, vol. 134(C), pages 193-205.
    8. Mat Nawi, Z. & Kamarudin, S.K. & Sheikh Abdullah, S.R. & Lam, S.S., 2019. "The potential of exhaust waste heat recovery (WHR) from marine diesel engines via organic rankine cycle," Energy, Elsevier, vol. 166(C), pages 17-31.
    9. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    10. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    11. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    12. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    13. Kajurek, Jakub & Rusowicz, Artur & Grzebielec, Andrzej & Bujalski, Wojciech & Futyma, Kamil & Rudowicz, Zbigniew, 2019. "Selection of refrigerants for a modified organic Rankine cycle," Energy, Elsevier, vol. 168(C), pages 1-8.
    14. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    15. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    16. He, Chao & Liu, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2012. "The optimal evaporation temperature and working fluids for subcritical organic Rankine cycle," Energy, Elsevier, vol. 38(1), pages 136-143.
    17. Sanjay Mukherjee & Abhishek Asthana & Martin Howarth & Jahedul Islam Chowdhury, 2020. "Techno-Economic Assessment of Waste Heat Recovery Technologies for the Food Processing Industry," Energies, MDPI, vol. 13(23), pages 1-26, December.
    18. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    19. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    20. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:145:y:2018:i:c:p:356-366. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.