IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v119y2017icp110-120.html
   My bibliography  Save this article

Optimization of coal-based methanol distillation scheme using process superstructure method to maximize energy efficiency

Author

Listed:
  • Cui, Chengtian
  • Li, Xingang
  • Sui, Hong
  • Sun, Jinsheng

Abstract

Despite the current methanol distillation system (MDS) touching a highly energy-efficient level, there are still opportunities to cut more corners when moving eyesight from heating media to electricity and work efficiency of rotary equipments. To simultaneously optimize this process for higher overall energy efficiency, methodologically an improved substitute pathway is herein proposed of corresponding process superstructure. In detail, it is an all-in-one integration of heat and work exchanger networks (HEN-WEN), exemplified by a 4-column double-effect methanol distillation scheme popular among Chinese coal-based factories. The completion of this work indicates a hope of potential reductions of pump electricity and reboiler steam consumption of the whole unit by further 68.38% and 15.83%, respectively.

Suggested Citation

  • Cui, Chengtian & Li, Xingang & Sui, Hong & Sun, Jinsheng, 2017. "Optimization of coal-based methanol distillation scheme using process superstructure method to maximize energy efficiency," Energy, Elsevier, vol. 119(C), pages 110-120.
    • Handle: RePEc:eee:energy:v:119:y:2017:i:c:p:110-120
    DOI: 10.1016/j.energy.2016.12.065
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216318710
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.12.065?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Guilian & Zhou, Hua & Shen, Renjie & Feng, Xiao, 2014. "A graphical method for integrating work exchange network," Applied Energy, Elsevier, vol. 114(C), pages 588-599.
    2. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Wu, Peng & Liu, Lili, 2012. "Energy and exergy analysis of a five-column methanol distillation scheme," Energy, Elsevier, vol. 45(1), pages 696-703.
    3. Dong, Ruifeng & Yu, Yunsong & Zhang, Zaoxiao, 2014. "Simultaneous optimization of integrated heat, mass and pressure exchange network using exergoeconomic method," Applied Energy, Elsevier, vol. 136(C), pages 1098-1109.
    4. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Liu, Yanzhen & Cai, Fang, 2012. "Exergy analysis of a parallel double-effect organosilicon monomer distillation scheme," Energy, Elsevier, vol. 47(1), pages 498-504.
    5. Zhang, Nan & Smith, Robin & Bulatov, Igor & Klemeš, Jiří Jaromír, 2013. "Sustaining high energy efficiency in existing processes with advanced process integration technology," Applied Energy, Elsevier, vol. 101(C), pages 26-32.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yoro, Kelvin O. & Daramola, Michael O. & Sekoai, Patrick T. & Armah, Edward K. & Wilson, Uwemedimo N., 2021. "Advances and emerging techniques for energy recovery during absorptive CO2 capture: A review of process and non-process integration-based strategies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    2. Li, Chengjiang & Negnevitsky, Michael & Wang, Xiaolin, 2020. "Prospective assessment of methanol vehicles in China using FANP-SWOT analysis," Transport Policy, Elsevier, vol. 96(C), pages 60-75.
    3. Ye, Chao & Wang, Qinhui & Zheng, Youqu & Li, Guoneng & Zhang, Zhiguo & Luo, Zhongyang, 2019. "Techno-economic analysis of methanol and electricity poly-generation system based on coal partial gasification," Energy, Elsevier, vol. 185(C), pages 624-632.
    4. Liu, Siyao & Cui, Chengtian & He, Jie & Sun, Jinsheng, 2018. "Feasibility assessment of a novel refrigeration FCC gas plant driven by self waste heat," Energy, Elsevier, vol. 145(C), pages 356-366.
    5. Kosuke Seki & Keisuke Takeshita & Yoshiharu Amano, 2019. "Development of Complex Energy Systems with Absorption Technology by Combining Elementary Processes," Energies, MDPI, vol. 12(3), pages 1-20, February.
    6. Chengjiang Li & Tingwen Jia & Shiyuan Wang & Xiaolin Wang & Michael Negnevitsky & Honglei Wang & Yujie Hu & Weibin Xu & Na Zhou & Gang Zhao, 2023. "Methanol Vehicles in China: A Review from a Policy Perspective," Sustainability, MDPI, vol. 15(12), pages 1-22, June.
    7. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    8. Tabibian, Seyed Shayan & Sharifzadeh, Mahdi, 2023. "Statistical and analytical investigation of methanol applications, production technologies, value-chain and economy with a special focus on renewable methanol," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).
    9. Cui, Chengtian & Long, Nguyen Van Duc & Sun, Jinsheng & Lee, Moonyong, 2020. "Electrical-driven self-heat recuperative pressure-swing azeotropic distillation to minimize process cost and CO2 emission: Process electrification and simultaneous optimization," Energy, Elsevier, vol. 195(C).
    10. Sinha, Rakesh Kumar & Chaturvedi, Nitin Dutt, 2019. "A review on carbon emission reduction in industries and planning emission limits," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    11. Kakodkar, R. & He, G. & Demirhan, C.D. & Arbabzadeh, M. & Baratsas, S.G. & Avraamidou, S. & Mallapragada, D. & Miller, I. & Allen, R.C. & Gençer, E. & Pistikopoulos, E.N., 2022. "A review of analytical and optimization methodologies for transitions in multi-scale energy systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    12. Cui, Chengtian & Li, Xingang & Guo, Dongrong & Sun, Jinsheng, 2017. "Towards energy efficient styrene distillation scheme: From grassroots design to retrofit," Energy, Elsevier, vol. 134(C), pages 193-205.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Khalili-Garakani, Amirhossein & Ivakpour, Javad & Kasiri, Norollah, 2016. "Evolutionary synthesis of optimum light ends recovery unit with exergy analysis application," Applied Energy, Elsevier, vol. 168(C), pages 507-522.
    2. Sun, Jinsheng & Dai, Leilei & Shi, Ming & Gao, Hong & Cao, Xijia & Liu, Guangxin, 2014. "Further optimization of a parallel double-effect organosilicon distillation scheme through exergy analysis," Energy, Elsevier, vol. 69(C), pages 370-377.
    3. Fu, Chao & Vikse, Matias & Gundersen, Truls, 2018. "Work and heat integration: An emerging research area," Energy, Elsevier, vol. 158(C), pages 796-806.
    4. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    5. Cui, Chengtian & Li, Xingang & Guo, Dongrong & Sun, Jinsheng, 2017. "Towards energy efficient styrene distillation scheme: From grassroots design to retrofit," Energy, Elsevier, vol. 134(C), pages 193-205.
    6. Gao, Wei & Feng, Xiao, 2017. "The power target of a fluid machinery network in a circulating water system," Applied Energy, Elsevier, vol. 205(C), pages 847-854.
    7. Xinxin Liu & Nan Li & Feng Liu & Hailin Mu & Longxi Li & Xiaoyu Liu, 2021. "Optimal Design on Fossil-to-Renewable Energy Transition of Regional Integrated Energy Systems under CO 2 Emission Abatement Control: A Case Study in Dalian, China," Energies, MDPI, vol. 14(10), pages 1-25, May.
    8. Arriola-Medellín, Alejandro & Manzanares-Papayanopoulos, Emilio & Romo-Millares, César, 2014. "Diagnosis and redesign of power plants using combined Pinch and Exergy Analysis," Energy, Elsevier, vol. 72(C), pages 643-651.
    9. Li, Chen & Wang, Yinglong & Chen, Guanghui & Li, Quan & Gu, Xinchun & Li, Xin & Wang, Yuguang & Zhu, Zhaoyou & Li, Jianlong, 2022. "Thermodynamic analysis and process optimization of organosilicon distillation systems," Energy, Elsevier, vol. 252(C).
    10. Hou, Rui & Zhang, Nachuan & Yang, Chengsheng & Zhao, Jing & Li, Peng & Sun, Bo, 2023. "A novel structure of natural gas, electricity, and methanol production using a combined reforming cycle: Integration of biogas upgrading, liquefied natural gas re-gasification, power plant, and methan," Energy, Elsevier, vol. 270(C).
    11. Jin, Xiaolong & Mu, Yunfei & Jia, Hongjie & Wu, Jianzhong & Xu, Xiandong & Yu, Xiaodan, 2016. "Optimal day-ahead scheduling of integrated urban energy systems," Applied Energy, Elsevier, vol. 180(C), pages 1-13.
    12. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    13. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Liu, Yanzhen & Cai, Fang, 2012. "Exergy analysis of a parallel double-effect organosilicon monomer distillation scheme," Energy, Elsevier, vol. 47(1), pages 498-504.
    14. Zhaoxia Wang & Jing Zhao, 2018. "Optimization of Passive Envelop Energy Efficient Measures for Office Buildings in Different Climate Regions of China Based on Modified Sensitivity Analysis," Sustainability, MDPI, vol. 10(4), pages 1-28, March.
    15. Sahraei, Mohammad Hossein & Farhadi, Fatola & Boozarjomehry, Ramin Bozorgmehry, 2013. "Analysis and interaction of exergy, environmental and economic in multi-objective optimization of BTX process based on evolutionary algorithm," Energy, Elsevier, vol. 59(C), pages 147-156.
    16. Haragovics, Máté & Mizsey, Péter, 2014. "A novel application of exergy analysis: Lean manufacturing tool to improve energy efficiency and flexibility of hydrocarbon processing," Energy, Elsevier, vol. 77(C), pages 382-390.
    17. Chen, Ting & Zhang, Bingjian & Chen, Qinglin, 2014. "Heat integration of fractionating systems in para-xylene plants based on column optimization," Energy, Elsevier, vol. 72(C), pages 311-321.
    18. Li, Xiaodong & Jinxi, Wang, 2023. "A novel process for the simultaneous production of methanol, oxygen, and electricity using a PEM electrolyzer and agricultural-based landfill gas-fed oxyfuel combustion power plant," Energy, Elsevier, vol. 284(C).
    19. Yang, Qingchun & Qian, Yu & Kraslawski, Andrzej & Zhou, Huairong & Yang, Siyu, 2016. "Framework for advanced exergoeconomic performance analysis and optimization of an oil shale retorting process," Energy, Elsevier, vol. 109(C), pages 62-76.
    20. Ochoa-Estopier, Lluvia M. & Jobson, Megan & Smith, Robin, 2014. "The use of reduced models for design and optimisation of heat-integrated crude oil distillation systems," Energy, Elsevier, vol. 75(C), pages 5-13.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:119:y:2017:i:c:p:110-120. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.