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Combinatorial Benders cuts for assembly line balancing problems with setups

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  • Akpinar, Sener
  • Elmi, Atabak
  • Bektaş, Tolga

Abstract

The classical assembly line balancing problem consists of assigning assembly work to workstations. In the presence of setup times that depend on the sequence of tasks assigned to each workstation, the problem becomes more complicated given that two interdependent problems, namely assignment and sequencing, must be solved simultaneously. The hierarchical nature of these two problems also suggest a natural decomposition of the problem. This paper adopts such an approach and describes an exact algorithm based on Benders decomposition to solve both simple and mixed-model assembly line balancing problems with setups. The algorithm is tested on a set of benchmark instances and numerically compared against a mixed-integer linear programming formulation of the problem solved using a commercial optimizer.

Suggested Citation

  • Akpinar, Sener & Elmi, Atabak & Bektaş, Tolga, 2017. "Combinatorial Benders cuts for assembly line balancing problems with setups," European Journal of Operational Research, Elsevier, vol. 259(2), pages 527-537.
    • Handle: RePEc:eee:ejores:v:259:y:2017:i:2:p:527-537
    DOI: 10.1016/j.ejor.2016.11.001
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    References listed on IDEAS

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    1. Andres, Carlos & Miralles, Cristobal & Pastor, Rafael, 2008. "Balancing and scheduling tasks in assembly lines with sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 187(3), pages 1212-1223, June.
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    4. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    5. Hamta, Nima & Fatemi Ghomi, S.M.T. & Jolai, F. & Akbarpour Shirazi, M., 2013. "A hybrid PSO algorithm for a multi-objective assembly line balancing problem with flexible operation times, sequence-dependent setup times and learning effect," International Journal of Production Economics, Elsevier, vol. 141(1), pages 99-111.
    6. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "Sequencing mixed-model assembly lines: Survey, classification and model critique," European Journal of Operational Research, Elsevier, vol. 192(2), pages 349-373, January.
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    8. Bukchin, Yossi & Rabinowitch, Ithai, 2006. "A branch-and-bound based solution approach for the mixed-model assembly line-balancing problem for minimizing stations and task duplication costs," European Journal of Operational Research, Elsevier, vol. 174(1), pages 492-508, October.
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    Cited by:

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    3. Michels, Adalberto Sato & Lopes, Thiago Cantos & Magatão, Leandro, 2020. "An exact method with decomposition techniques and combinatorial Benders’ cuts for the type-2 multi-manned assembly line balancing problem," Operations Research Perspectives, Elsevier, vol. 7(C).
    4. Lopes, Thiago Cantos & Michels, Adalberto Sato & Sikora, Celso Gustavo Stall & Molina, Rafael Gobbi & Magatão, Leandro, 2018. "Balancing and cyclically sequencing synchronous, asynchronous, and hybrid unpaced assembly lines," International Journal of Production Economics, Elsevier, vol. 203(C), pages 216-224.
    5. Hassan Zohali & Bahman Naderi & Vahid Roshanaei, 2022. "Solving the Type-2 Assembly Line Balancing with Setups Using Logic-Based Benders Decomposition," INFORMS Journal on Computing, INFORMS, vol. 34(1), pages 315-332, January.
    6. Fang, Kan & Wang, Shijin & Pinedo, Michael L. & Chen, Lin & Chu, Feng, 2021. "A combinatorial Benders decomposition algorithm for parallel machine scheduling with working-time restrictions," European Journal of Operational Research, Elsevier, vol. 291(1), pages 128-146.
    7. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    8. Murat Şahin & Talip Kellegöz, 2023. "Benders’ decomposition based exact solution method for multi-manned assembly line balancing problem with walking workers," Annals of Operations Research, Springer, vol. 321(1), pages 507-540, February.
    9. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    10. Han, Jialin & Zhang, Jiaxiang & Zeng, Bing & Mao, Mingsong, 2021. "Optimizing dynamic facility location-allocation for agricultural machinery maintenance using Benders decomposition," Omega, Elsevier, vol. 105(C).
    11. Michels, Adalberto Sato & Lopes, Thiago Cantos & Sikora, Celso Gustavo Stall & Magatão, Leandro, 2019. "A Benders’ decomposition algorithm with combinatorial cuts for the multi-manned assembly line balancing problem," European Journal of Operational Research, Elsevier, vol. 278(3), pages 796-808.
    12. Mancini, Simona & Ciavotta, Michele & Meloni, Carlo, 2021. "The Multiple Multidimensional Knapsack with Family-Split Penalties," European Journal of Operational Research, Elsevier, vol. 289(3), pages 987-998.

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