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Mathematical analysis and solutions for multi-objective line-cell conversion problem

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  • Yu, Yang
  • Tang, Jiafu
  • Gong, Jun
  • Yin, Yong
  • Kaku, Ikou

Abstract

The line-cell (or line-seru) conversion is an innovation of assembly system applied widely in the electronics industry. Its essence is tearing out an assembly line and adopting a mini-assembly unit, called seru (or Japanese style assembly cell). In this paper, we develop a multi-objective optimization model to investigate two line-cell conversion performances: the total throughput time (TTPT) and the total labor hours (TLH). We analyze the bi-objective model to find out its mathematical characteristics such as solution space, combinatorial complexity and non-convex properties, and others. Owing to the difficulties of the model, a non-dominated sorting genetic algorithm that can solve large size problems in a reasonable time is developed. To verify the reliability of the algorithm, solutions are compared with those obtained from the enumeration method. We find that the proposed genetic algorithm is useful and can get reliable solutions in most cases.

Suggested Citation

  • Yu, Yang & Tang, Jiafu & Gong, Jun & Yin, Yong & Kaku, Ikou, 2014. "Mathematical analysis and solutions for multi-objective line-cell conversion problem," European Journal of Operational Research, Elsevier, vol. 236(2), pages 774-786.
    • Handle: RePEc:eee:ejores:v:236:y:2014:i:2:p:774-786
    DOI: 10.1016/j.ejor.2014.01.029
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    References listed on IDEAS

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    1. Lin, Yi-Kuei & Yeh, Cheng-Ta, 2012. "Multi-objective optimization for stochastic computer networks using NSGA-II and TOPSIS," European Journal of Operational Research, Elsevier, vol. 218(3), pages 735-746.
    2. Ali, Musrrat. & Siarry, Patrick & Pant, Millie., 2012. "An efficient Differential Evolution based algorithm for solving multi-objective optimization problems," European Journal of Operational Research, Elsevier, vol. 217(2), pages 404-416.
    3. Yu, Yang & Tang, Jiafu & Sun, Wei & Yin, Yong & Kaku, Ikou, 2013. "Reducing worker(s) by converting assembly line into a pure cell system," International Journal of Production Economics, Elsevier, vol. 145(2), pages 799-806.
    4. Arroyo, Jose Elias Claudio & Armentano, Vinicius Amaral, 2005. "Genetic local search for multi-objective flowshop scheduling problems," European Journal of Operational Research, Elsevier, vol. 167(3), pages 717-738, December.
    5. Coutinho-Rodrigues, João & Tralhão, Lino & Alçada-Almeida, Luís, 2012. "A bi-objective modeling approach applied to an urban semi-desirable facility location problem," European Journal of Operational Research, Elsevier, vol. 223(1), pages 203-213.
    6. Kathryn E. Stecke & Yong Yin & Ikou Kaku & Yasuhiko Murase, 2012. "Seru: The Organizational Extension of JIT for a Super-Talent Factory," International Journal of Strategic Decision Sciences (IJSDS), IGI Global, vol. 3(1), pages 106-119, January.
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    Cited by:

    1. Kuo-Ching Ying & Yi-Ju Tsai, 2017. "Minimising total cost for training and assigning multiskilled workers in production systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(10), pages 2978-2989, May.
    2. Zhang, Zhe & Song, Xiaoling & Huang, Huijung & Zhou, Xiaoyang & Yin, Yong, 2022. "Logic-based Benders decomposition method for the seru scheduling problem with sequence-dependent setup time and DeJong’s learning effect," European Journal of Operational Research, Elsevier, vol. 297(3), pages 866-877.
    3. Li, Dongni & Jiang, Yuzhou & Zhang, Jinhui & Cui, Zihua & Yin, Yong, 2023. "An on-line seru scheduling algorithm with proactive waiting considering resource conflicts," European Journal of Operational Research, Elsevier, vol. 309(2), pages 506-515.
    4. Zhe Zhang & Xiaoling Song & Huijun Huang & Yong Yin & Benjamin Lev, 2022. "Scheduling problem in seru production system considering DeJong’s learning effect and job splitting," Annals of Operations Research, Springer, vol. 312(2), pages 1119-1141, May.
    5. Ye Wang & Jiafu Tang, 2022. "Optimized skill configuration for the seru production system under an uncertain demand," Annals of Operations Research, Springer, vol. 316(1), pages 445-465, September.
    6. Zhang, Zhe & Gong, Xue & Song, Xiaoling & Yin, Yong & Lev, Benjamin & Chen, Jie, 2022. "A column generation-based exact solution method for seru scheduling problems," Omega, Elsevier, vol. 108(C).

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