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Integrated tactical continuous production planning of two blending systems sharing supply sources: the case of a phosphate supply chain

Author

Listed:
  • Bassma Azzamouri

    (CREM - Centre de recherche en économie et management - UNICAEN - Université de Caen Normandie - NU - Normandie Université - UR - Université de Rennes - CNRS - Centre National de la Recherche Scientifique, EMINES School of Industrial Management [UM6P] - UM6P - Université Mohammed VI Polytechnique = Mohammed VI Polytechnic University [Ben Guerir])

  • Vincent Hovelaque

    (CREM - Centre de recherche en économie et management - UNICAEN - Université de Caen Normandie - NU - Normandie Université - UR - Université de Rennes - CNRS - Centre National de la Recherche Scientifique, UR - Université de Rennes, EMINES School of Industrial Management [UM6P] - UM6P - Université Mohammed VI Polytechnique = Mohammed VI Polytechnic University [Ben Guerir])

  • Vincent Giard

    (Université Paris Dauphine-PSL - PSL - Université Paris Sciences et Lettres, EMINES School of Industrial Management [UM6P] - UM6P - Université Mohammed VI Polytechnique = Mohammed VI Polytechnic University [Ben Guerir], LAMSADE - Laboratoire d'analyse et modélisation de systèmes pour l'aide à la décision - Université Paris Dauphine-PSL - PSL - Université Paris Sciences et Lettres - CNRS - Centre National de la Recherche Scientifique)

Abstract

This paper deals with a problem of tactical planning of production activities. It considers the case of the world's largest phosphate production site, with several mines, several washing plants, and a drying plant, with transport of merchantable phosphate ores (MOs) by rail or pipeline. The tightening of product quality requirements by customers prevents from continuing to plan its production with the current rules. Currently, the plants are managed quite independently, source ores (SOs) are pre-assigned to the MOs for blending, and the MO production routings in the washing plants are predetermined. We propose a model that ensures flexibility in the production of MOs through the choice of dynamic blends and routings. Our approach goes beyond any pre-allocation of resources and aims at synchronising the flows of the washing plants. This specific problem of blending production and planning has not been addressed in the literature. Still, it is widely encountered in many mining industries and offers perspectives for the application of the approach proposed. Numerous tests show that this model ensures the quality constraints related to the composition of several chemical components, with a generalised use of the most economical routings while ensuring horizontal and vertical alignment of decisions.

Suggested Citation

  • Bassma Azzamouri & Vincent Hovelaque & Vincent Giard, 2024. "Integrated tactical continuous production planning of two blending systems sharing supply sources: the case of a phosphate supply chain," Post-Print halshs-04475647, HAL.
    • Handle: RePEc:hal:journl:halshs-04475647
    DOI: 10.1080/00207543.2024.2314715
    Note: View the original document on HAL open archive server: https://shs.hal.science/halshs-04475647v1
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    References listed on IDEAS

    as
    1. Ahlam Azzamouri & Mouna Bamoumen & Hajar Hilali & Vincent Hovelaque & Vincent Giard, 2021. "Flexibility of dynamic blending with alternative routings combined with security stocks: a new approach in a mining supply chain," International Journal of Production Research, Taylor & Francis Journals, vol. 59(21), pages 6419-6436, November.
    2. Bhatnagar, Rohit & Chandra, Pankaj & Goyal, Suresh K., 1993. "Models for multi-plant coordination," European Journal of Operational Research, Elsevier, vol. 67(2), pages 141-160, June.
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