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A Risk Management Approach for the Pre-Series Logistics in Production Ramp-Up

In: Next Generation Supply Chains: Trends and Opportunities. Proceedings of the Hamburg International Conference of Logistics (HICL), Vol. 18

Author

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  • Filla, Patrick
  • Klingebiel, Katja

Abstract

Due to continuing derivatisation and increasing customer requirements, automotive development projects constantly become more complex. With a shortening time-to-market, the critical ramp-up phase of a new or updated automobile is susceptible to a variety of disruptions. As the project duration is naturally restricted, a high number of unscheduled ad-hoc resources are regularly installed to achieve the previously set qualitative targets within the given time limits. For early risk mitigation, current approaches in research and industry focus on the measurement of either technical product degrees or process maturity degrees in the development process. Nevertheless, it is clearly understood, that pre-series logistics bridge both viewpoints and thus still hold significant potential to reduce project risks. Consequentially, this paper presents a methodology that assesses the risk of process-wise and quality-wise delays. After discussing the specific risk profiles within logistics processes in the automotive ramp-up phase, the application of purpose-designed product maturity degree indicators and structured knowledge from historical projects is illustrated. The developed approach enables to identify critical processes in the production readiness process. The paper concludes with a summary and an outlook on further research.

Suggested Citation

  • Filla, Patrick & Klingebiel, Katja, 2014. "A Risk Management Approach for the Pre-Series Logistics in Production Ramp-Up," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), Next Generation Supply Chains: Trends and Opportunities. Proceedings of the Hamburg International Conference of Logistics (HICL), Vol. 18, volume 18, pages 407-422, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    • Handle: RePEc:zbw:hiclch:209217
    DOI: 10.15480/882.1188
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    References listed on IDEAS

    as
    1. Terwiesch, Christian & E. Bohn, Roger, 2001. "Learning and process improvement during production ramp-up," International Journal of Production Economics, Elsevier, vol. 70(1), pages 1-19, March.
    2. Pfohl, Hans-Christian & Gareis, K., 2000. "Die Rolle der Logistik in der Anlaufphase," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 14372, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    3. Doltsinis, Stefanos C. & Ratchev, Svetan & Lohse, Niels, 2013. "A framework for performance measurement during production ramp-up of assembly stations," European Journal of Operational Research, Elsevier, vol. 229(1), pages 85-94.
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