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Optimal job splitting on a multi‐slot machine with applications in the printing industry

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  • Ali Ekici
  • Özlem Ergun
  • Pınar Keskinocak
  • Michail G. Lagoudakis

Abstract

In this article, we define a scheduling/packing problem called the Job Splitting Problem, motivated by the practices in the printing industry. There are n types of items to be produced on an m‐slot machine. A particular assignment of the types to the slots is called a “run” configuration and requires a setup cost. Once a run begins, the production continues according to that configuration and the “length” of the run represents the quantity produced in each slot during that run. For each unit of production in excess of demand, there is a waste cost. Our goal is to construct a production plan, i.e., a set of runs, such that the total setup and waste cost is minimized. We show that the problem is strongly NP‐hard and propose two integer programming formulations, several preprocessing steps, and two heuristics. We also provide a worst‐case bound for one of the heuristics. Extensive tests on real‐world and randomly generated instances show that the heuristics are both fast and effective, finding near‐optimal solutions. © 2010 Wiley Periodicals, Inc. Naval Research Logistics, 2010

Suggested Citation

  • Ali Ekici & Özlem Ergun & Pınar Keskinocak & Michail G. Lagoudakis, 2010. "Optimal job splitting on a multi‐slot machine with applications in the printing industry," Naval Research Logistics (NRL), John Wiley & Sons, vol. 57(3), pages 237-251, April.
    • Handle: RePEc:wly:navres:v:57:y:2010:i:3:p:237-251
    DOI: 10.1002/nav.20396
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    References listed on IDEAS

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    1. P. C. Gilmore & R. E. Gomory, 1961. "A Linear Programming Approach to the Cutting-Stock Problem," Operations Research, INFORMS, vol. 9(6), pages 849-859, December.
    2. François Vanderbeck, 2000. "Exact Algorithm for Minimising the Number of Setups in the One-Dimensional Cutting Stock Problem," Operations Research, INFORMS, vol. 48(6), pages 915-926, December.
    3. Dyckhoff, Harald, 1990. "A typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 44(2), pages 145-159, January.
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    Cited by:

    1. Herbert Meyr & Mirko Kiel, 2022. "Minimizing setups and waste when printing labels of consumer goods," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 44(3), pages 733-761, September.

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