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Big data analytics energy-saving strategies for air compressors in the semiconductor industry – an empirical study

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  • Kuo-Hao Chang
  • Yi-Jyun Sun
  • Chi-An Lai
  • Li-Der Chen
  • Chih-Hung Wang
  • Chung-Jung Chen
  • Chih-Ming Lin

Abstract

Industry 4.0, smart manufacturing and its related technologies are now becoming the leading trend in the development of the manufacturing industry. One of the key drivers of Industry 4.0 is big data analytics, which can transform large amounts of data into useful information, enabling astute and rapid decision-making strategies when combined with expert domain knowledge. The semiconductor industry is the most important high-tech industry in Taiwan, but it is also one of the most energy-consuming industries in the country. Therefore, it is critical to improve the efficiency of the manufacturing process and reduce the overall energy consumption of facility systems. This research demonstrates how to apply big data analytics in the semiconductor industry to explore the relationships of various machine parameters, develop predictive models for machine energy efficiency and apply optimisation tools to minimise energy consumption, while meeting the production demands. An empirical study is conducted in conjunction with a semiconductor corporation in Taiwan, targeting the air compressor system in its factory. The research framework is shown to be capable of assisting semiconductor fabrication plant decision-makers in optimising machine configurations, resulting in more than 10% savings on energy consumption and significantly decreased manufacturing costs.

Suggested Citation

  • Kuo-Hao Chang & Yi-Jyun Sun & Chi-An Lai & Li-Der Chen & Chih-Hung Wang & Chung-Jung Chen & Chih-Ming Lin, 2022. "Big data analytics energy-saving strategies for air compressors in the semiconductor industry – an empirical study," International Journal of Production Research, Taylor & Francis Journals, vol. 60(6), pages 1782-1794, March.
  • Handle: RePEc:taf:tprsxx:v:60:y:2022:i:6:p:1782-1794
    DOI: 10.1080/00207543.2020.1870015
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    Cited by:

    1. Song, Yanwu & Dong, Ying, 2024. "Influence of resource compensation and complete information on green sustainability of semiconductor supply chains," International Journal of Production Economics, Elsevier, vol. 271(C).
    2. Zhao, Wenxuan & Li, Hangxin & Wang, Shengwei, 2024. "A generic design optimization framework for semiconductor cleanroom air-conditioning systems integrating heat recovery and free cooling for enhanced energy performance," Energy, Elsevier, vol. 286(C).
    3. Qiu, Hailing & Tseng, Shuan Wei & Zhang, Xuan & Huang, Caiyan & Wu, Kuo-Jui, 2024. "Revealing the compound interrelationships toward sustainable transition in semiconductor supply chain: A sensitivity analysis," International Journal of Production Economics, Elsevier, vol. 271(C).
    4. Zheng, Deyuan & Song, Hang & Zhao, Chunguang & Liu, Yujiao & Zhao, Wenhao, 2024. "Is it possible for semiconductor companies to reduce carbon emissions through digital transformation? Evidence from China," International Journal of Production Economics, Elsevier, vol. 272(C).

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