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Mission reliability evaluation based on operational quality data for multistate manufacturing systems

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Listed:
  • Zhaoxiang Chen
  • Yihai He
  • Yixiao Zhao
  • Xiao Han
  • Zhen He
  • Yu Xu
  • Anqi Zhang

Abstract

Modern and intelligent manufacturing systems have a prominent multistate feature. However, previous studies of reliability analysis of multistate manufacturing systems mostly focused on the basic reliability of manufacturing systems but disregarded their operating characteristics, which has hindered the development of Prognostics and Health Management technique for intelligent manufacturing systems. Therefore, an evaluation approach of mission reliability for multistate manufacturing systems based on operational quality data is proposed in this paper. First, from the systematic viewpoint of the composition and operational principle of the manufacturing system, the relationship among production task execution state, production equipment degradation state, and produced product quality state is expounded, and the connotation of the mission reliability of multistate manufacturing systems is defined. Second, an extended state task network (ESTN) is presented to organise operational quality data by considering the quality state of work in process (WIP). Third, a fusion model of operational quality data for manufacturing systems is established with the aid of the ESTN, and an operational quality data-oriented evaluation method of mission reliability is been put forward. Finally, a case study of a manufacturing system for a cylinder head is conducted to verify the proposed approach.

Suggested Citation

  • Zhaoxiang Chen & Yihai He & Yixiao Zhao & Xiao Han & Zhen He & Yu Xu & Anqi Zhang, 2019. "Mission reliability evaluation based on operational quality data for multistate manufacturing systems," International Journal of Production Research, Taylor & Francis Journals, vol. 57(6), pages 1840-1856, March.
  • Handle: RePEc:taf:tprsxx:v:57:y:2019:i:6:p:1840-1856
    DOI: 10.1080/00207543.2018.1508906
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    Citations

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    Cited by:

    1. Chen, Zhaoxiang & Chen, Zhen & Zhou, Di & Pan, Ershun, 2023. "Energy-oriented opportunistic maintenance optimization of continuous process manufacturing systems with two types of stochastic durations," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Yang, Xiuzhen & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Ai, Jun, 2022. "Integrated mission reliability modeling based on extended quality state task network for intelligent multistate manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    3. Yixiao Zhao & Yihai He & Fengdi Liu & Xiao Han & Anqi Zhang & Di Zhou & Yao Li, 2020. "Operational risk modeling based on operational data fusion for multi-state manufacturing systems," Journal of Risk and Reliability, , vol. 234(2), pages 407-421, April.
    4. Hao, Zhifeng & Yeh, Wei-Chang & Tan, Shi-Yi, 2021. "One-batch preempt deterioration-effect multi-state multi-rework network reliability problem and algorithms," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    5. Ye, Zhenggeng & Yang, Hui & Cai, Zhiqiang & Si, Shubin & Zhou, Fuli, 2021. "Performance evaluation of serial-parallel manufacturing systems based on the impact of heterogeneous feedstocks on machine degradation," Reliability Engineering and System Safety, Elsevier, vol. 207(C).
    6. Han, Xiao & Wang, Zili & Xie, Min & He, Yihai & Li, Yao & Wang, Wenzhuo, 2021. "Remaining useful life prediction and predictive maintenance strategies for multi-state manufacturing systems considering functional dependence," Reliability Engineering and System Safety, Elsevier, vol. 210(C).

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