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Package consolidation approach to the split-order fulfillment problem of online supermarkets

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  • Yuankai Zhang
  • Minfang Huang
  • Xiangpei Hu
  • Lijun Sun

Abstract

The split-order fulfillment problem has been a new key issue for online supermarkets. Multi-item orders to be fulfilled by multiple warehouses are split into several suborders and delivered with multiple shipments, increasing transportation cost. This paper presents a powerful order fulfillment method—package consolidation—in which two or more stock-keeping units (SKUs) in the suborders of one order will be packed into fewer packages through lateral transshipment. We propose a consolidation model and a packing model to determine which SKUs in suborders should be transshipped for package consolidation. In addition, we develop a modified first fit decreasing (FFD) algorithm to solve the packing model and a heuristic algorithm based on the breadth-first search strategy with cutting, long-sight and suborder rules to generate near optimal order fulfillment schemes in a reasonable time. The computation results verify the superiority of the package consolidation approach in solving split-order fulfillment problem. Moreover, our sensitivity analyses provide managerial insights for online supermarkets.

Suggested Citation

  • Yuankai Zhang & Minfang Huang & Xiangpei Hu & Lijun Sun, 2018. "Package consolidation approach to the split-order fulfillment problem of online supermarkets," Journal of the Operational Research Society, Taylor & Francis Journals, vol. 69(1), pages 127-141, January.
  • Handle: RePEc:taf:tjorxx:v:69:y:2018:i:1:p:127-141
    DOI: 10.1057/s41274-017-0230-7
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    Cited by:

    1. Zhu, Shan & Hu, Xiangpei & Huang, Kai & Yuan, Yufei, 2021. "Optimization of product category allocation in multiple warehouses to minimize splitting of online supermarket customer orders," European Journal of Operational Research, Elsevier, vol. 290(2), pages 556-571.
    2. Zhang, Yuankai & Sun, Lijun & Hu, Xiangpei & Zhao, Chen, 2019. "Order consolidation for the last-mile split delivery in online retailing," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 122(C), pages 309-327.
    3. Zhang, Yuankai & Lin, Wei-Hua & Huang, Minfang & Hu, Xiangpei, 2021. "Multi-warehouse package consolidation for split orders in online retailing," European Journal of Operational Research, Elsevier, vol. 289(3), pages 1040-1055.
    4. Yajun Zhan & Yiping Jiang, 2022. "Integrated Optimization of Order Allocation and Last-Mile Multi-Temperature Joint Distribution for Fresh Agriproduct Community Retail," Sustainability, MDPI, vol. 14(15), pages 1-18, August.

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