IDEAS home Printed from https://ideas.repec.org/a/spr/operea/v22y2022i5d10.1007_s12351-022-00700-6.html
   My bibliography  Save this article

Mathematical modeling and two metaheuristic algorithms for integrated process planning and group scheduling with sequence-dependent setup time

Author

Listed:
  • Mohammad Reza Hosseinzadeh

    (Iran University of Science and Technology)

  • Mehdi Heydari

    (Iran University of Science and Technology)

  • Mohammad Mahdavi Mazdeh

    (Iran University of Science and Technology)

Abstract

The advancement of technology enables manufacturing companies to employ multifunction machines to increase the flexibility of a system in producing miscellaneous products in a short time. In this situation, goods can be usually produced through different process plans, and considering process planning and scheduling in an integrated framework would be essential. Furthermore, group processing is regarded to overcome the difficulty of long setup times and consequently increase the productivity of a manufacturing system. This paper deals with the integrated process planning and group scheduling problem with sequence-dependent setup time between each group of jobs. Two mixed-integer linear programming models with different approaches are presented. Moreover, two metaheuristic algorithms are proposed to solve the problems heuristically. The experiments show the high performance of the combination-based mathematical model for small-size problems as well as the proposed metaheuristic algorithms for medium-size and large-size instances.

Suggested Citation

  • Mohammad Reza Hosseinzadeh & Mehdi Heydari & Mohammad Mahdavi Mazdeh, 2022. "Mathematical modeling and two metaheuristic algorithms for integrated process planning and group scheduling with sequence-dependent setup time," Operational Research, Springer, vol. 22(5), pages 5055-5105, November.
  • Handle: RePEc:spr:operea:v:22:y:2022:i:5:d:10.1007_s12351-022-00700-6
    DOI: 10.1007/s12351-022-00700-6
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s12351-022-00700-6
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s12351-022-00700-6?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Allahverdi, Ali, 2015. "The third comprehensive survey on scheduling problems with setup times/costs," European Journal of Operational Research, Elsevier, vol. 246(2), pages 345-378.
    2. P. Mohapatra & A. Nayak & S.K. Kumar & M.K. Tiwari, 2015. "Multi-objective process planning and scheduling using controlled elitist non-dominated sorting genetic algorithm," International Journal of Production Research, Taylor & Francis Journals, vol. 53(6), pages 1712-1735, March.
    3. D Lu & R Logendran, 2013. "Bi-criteria group scheduling with sequence-dependent setup time in a flow shop," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 64(4), pages 530-546, April.
    4. Allahverdi, Ali & Ng, C.T. & Cheng, T.C.E. & Kovalyov, Mikhail Y., 2008. "A survey of scheduling problems with setup times or costs," European Journal of Operational Research, Elsevier, vol. 187(3), pages 985-1032, June.
    5. Hyun Cheol Lee & Chunghun Ha, 2019. "Sustainable Integrated Process Planning and Scheduling Optimization Using a Genetic Algorithm with an Integrated Chromosome Representation," Sustainability, MDPI, vol. 11(2), pages 1-23, January.
    6. Allahverdi, Ali & Gupta, Jatinder N. D. & Aldowaisan, Tariq, 1999. "A review of scheduling research involving setup considerations," Omega, Elsevier, vol. 27(2), pages 219-239, April.
    7. B. Naderi & Nasser Salmasi, 2012. "Permutation flowshops in group scheduling with sequence-dependent setup times," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 6(2), pages 177-198.
    8. Saeed Behjat & Nasser Salmasi, 2017. "Total completion time minimisation of no-wait flowshop group scheduling problem with sequence dependent setup times," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 11(1), pages 22-48.
    9. Gupta, Jatinder N. D. & Darrow, William P., 1986. "The two-machine sequence dependent flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 24(3), pages 439-446, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Du, Yu & Li, Jun-qing, 2024. "A deep reinforcement learning based algorithm for a distributed precast concrete production scheduling," International Journal of Production Economics, Elsevier, vol. 268(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Allahverdi, Ali, 2015. "The third comprehensive survey on scheduling problems with setup times/costs," European Journal of Operational Research, Elsevier, vol. 246(2), pages 345-378.
    2. Soares, Leonardo Cabral R. & Carvalho, Marco Antonio M., 2020. "Biased random-key genetic algorithm for scheduling identical parallel machines with tooling constraints," European Journal of Operational Research, Elsevier, vol. 285(3), pages 955-964.
    3. Zhang, Zhe & Song, Xiaoling & Huang, Huijung & Zhou, Xiaoyang & Yin, Yong, 2022. "Logic-based Benders decomposition method for the seru scheduling problem with sequence-dependent setup time and DeJong’s learning effect," European Journal of Operational Research, Elsevier, vol. 297(3), pages 866-877.
    4. Shahvari, Omid & Logendran, Rasaratnam, 2016. "Hybrid flow shop batching and scheduling with a bi-criteria objective," International Journal of Production Economics, Elsevier, vol. 179(C), pages 239-258.
    5. Hosseini, Amir & Otto, Alena & Pesch, Erwin, 2024. "Scheduling in manufacturing with transportation: Classification and solution techniques," European Journal of Operational Research, Elsevier, vol. 315(3), pages 821-843.
    6. Rossit, Daniel Alejandro & Tohmé, Fernando & Frutos, Mariano, 2018. "The Non-Permutation Flow-Shop scheduling problem: A literature review," Omega, Elsevier, vol. 77(C), pages 143-153.
    7. Allahverdi, Ali, 2016. "A survey of scheduling problems with no-wait in process," European Journal of Operational Research, Elsevier, vol. 255(3), pages 665-686.
    8. Hinder, Oliver & Mason, Andrew J., 2017. "A novel integer programing formulation for scheduling with family setup times on a single machine to minimize maximum lateness," European Journal of Operational Research, Elsevier, vol. 262(2), pages 411-423.
    9. Dirk Briskorn & Konrad Stephan & Nils Boysen, 2022. "Minimizing the makespan on a single machine subject to modular setups," Journal of Scheduling, Springer, vol. 25(1), pages 125-137, February.
    10. Missaoui, Ahmed & Ruiz, Rubén, 2022. "A parameter-Less iterated greedy method for the hybrid flowshop scheduling problem with setup times and due date windows," European Journal of Operational Research, Elsevier, vol. 303(1), pages 99-113.
    11. Rauchecker, Gerhard & Schryen, Guido, 2019. "An exact branch-and-price algorithm for scheduling rescue units during disaster response," European Journal of Operational Research, Elsevier, vol. 272(1), pages 352-363.
    12. Felix Winter & Nysret Musliu, 2022. "A large neighborhood search approach for the paint shop scheduling problem," Journal of Scheduling, Springer, vol. 25(4), pages 453-475, August.
    13. Fátima Pilar & Eliana Costa e Silva & Ana Borges, 2023. "Optimizing Vehicle Repairs Scheduling Using Mixed Integer Linear Programming: A Case Study in the Portuguese Automobile Sector," Mathematics, MDPI, vol. 11(11), pages 1-23, June.
    14. Sheikh, Shaya & Komaki, G.M. & Kayvanfar, Vahid & Teymourian, Ehsan, 2019. "Multi-Stage assembly flow shop with setup time and release time," Operations Research Perspectives, Elsevier, vol. 6(C).
    15. Dominik Kress & David Müller & Jenny Nossack, 2019. "A worker constrained flexible job shop scheduling problem with sequence-dependent setup times," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(1), pages 179-217, March.
    16. He, Xuan & Pan, Quan-Ke & Gao, Liang & Neufeld, Janis S., 2023. "An asymmetric traveling salesman problem based matheuristic algorithm for flowshop group scheduling problem," European Journal of Operational Research, Elsevier, vol. 310(2), pages 597-610.
    17. Yanıkoğlu, İhsan & Yavuz, Tonguc, 2022. "Branch-and-price approach for robust parallel machine scheduling with sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 301(3), pages 875-895.
    18. Sioud, A. & Gagné, C., 2018. "Enhanced migrating birds optimization algorithm for the permutation flow shop problem with sequence dependent setup times," European Journal of Operational Research, Elsevier, vol. 264(1), pages 66-73.
    19. Liou, Cheng-Dar & Hsieh, Yi-Chih, 2015. "A hybrid algorithm for the multi-stage flow shop group scheduling with sequence-dependent setup and transportation times," International Journal of Production Economics, Elsevier, vol. 170(PA), pages 258-267.
    20. Dominik Kress & Maksim Barketau & Erwin Pesch, 2018. "Single-machine batch scheduling to minimize the total setup cost in the presence of deadlines," Journal of Scheduling, Springer, vol. 21(6), pages 595-606, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:operea:v:22:y:2022:i:5:d:10.1007_s12351-022-00700-6. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.