IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v33y2022i3d10.1007_s10845-020-01671-1.html
   My bibliography  Save this article

An end-to-end fault diagnostics method based on convolutional neural network for rotating machinery with multiple case studies

Author

Listed:
  • Yiwei Wang

    (Beihang University)

  • Jian Zhou

    (Beihang University)

  • Lianyu Zheng

    (Beihang University)

  • Christian Gogu

    (Université de Toulouse)

Abstract

The fault diagnostics of rotating components are crucial for most mechanical systems since the rotating components faults are the main form of failures of many mechanical systems. In traditional diagnostics approaches, extracting features from raw input is an important prerequisite and normally requires manual extraction based on signal processing techniques. This suffers of some drawbacks such as the strong dependence on domain expertise, the high sensitivity to different mechanical systems, the poor flexibility and generalization ability, and the limitations of mining new features, etc. In this paper, we proposed an end-to-end fault diagnostics model based on a convolutional neural network for rotating machinery using vibration signals. The model learns features directly from the one-dimensional raw vibration signals without any manual feature extraction. To fully validate its effectiveness and robustness, the proposed model is tested on four datasets, including two public ones and two datasets of our own, covering the applications of ball screw, bearing and gearbox. The method of manual, signal processing based feature extraction combined with a classifier is also explored for comparison. The results show that the manually extracted features are sensitive to the various applications, thus needing fine-tuning, while the proposed framework has a good robustness for rotating machinery fault diagnostics with high accuracies for all the four applications, without any application-specific manual fine-tuning.

Suggested Citation

  • Yiwei Wang & Jian Zhou & Lianyu Zheng & Christian Gogu, 2022. "An end-to-end fault diagnostics method based on convolutional neural network for rotating machinery with multiple case studies," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 809-830, March.
  • Handle: RePEc:spr:joinma:v:33:y:2022:i:3:d:10.1007_s10845-020-01671-1
    DOI: 10.1007/s10845-020-01671-1
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-020-01671-1
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s10845-020-01671-1?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tangbin Xia & Lifeng Xi, 2019. "Manufacturing paradigm-oriented PHM methodologies for cyber-physical systems," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1659-1672, April.
    2. Gregory W. Vogl & Brian A. Weiss & Moneer Helu, 2019. "A review of diagnostic and prognostic capabilities and best practices for manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 79-95, January.
    3. Li, Xiang & Zhang, Wei & Ding, Qian, 2019. "Deep learning-based remaining useful life estimation of bearings using multi-scale feature extraction," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 208-218.
    4. Manjurul Islam, M.M. & Kim, Jong-Myon, 2019. "Reliable multiple combined fault diagnosis of bearings using heterogeneous feature models and multiclass support vector Machines," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 55-66.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xu, Zhaoyi & Saleh, Joseph Homer, 2021. "Machine learning for reliability engineering and safety applications: Review of current status and future opportunities," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    2. Zuo, Tao & Zhang, Kai & Zheng, Qing & Li, Xianxin & Li, Zhixuan & Ding, Guofu & Zhao, Minghang, 2023. "A hybrid attention-based multi-wavelet coefficient fusion method in RUL prognosis of rolling bearings," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    3. Guan, Yang & Meng, Zong & Sun, Dengyun & Liu, Jingbo & Fan, Fengjie, 2021. "2MNet: Multi-sensor and multi-scale model toward accurate fault diagnosis of rolling bearing," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    4. Park, Chan Hee & Kim, Hyeongmin & Suh, Chaehyun & Chae, Minseok & Yoon, Heonjun & Youn, Byeng D., 2022. "A health image for deep learning-based fault diagnosis of a permanent magnet synchronous motor under variable operating conditions: Instantaneous current residual map," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    5. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    6. Wei, Yupeng & Wu, Dazhong & Terpenny, Janis, 2024. "Remaining useful life prediction using graph convolutional attention networks with temporal convolution-aware nested residual connections," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    7. Yi Lyu & Qichen Zhang & Zhenfei Wen & Aiguo Chen, 2022. "Remaining Useful Life Prediction Based on Multi-Representation Domain Adaptation," Mathematics, MDPI, vol. 10(24), pages 1-18, December.
    8. Yaping Li & Enrico Zio & Ershun Pan, 2021. "An MEWMA-based segmental multivariate hidden Markov model for degradation assessment and prediction," Journal of Risk and Reliability, , vol. 235(5), pages 831-844, October.
    9. Kendrik Yan Hong Lim & Pai Zheng & Chun-Hsien Chen, 2020. "A state-of-the-art survey of Digital Twin: techniques, engineering product lifecycle management and business innovation perspectives," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1313-1337, August.
    10. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    11. Shujie Yang & Peikun Yang & Hao Yu & Jing Bai & Wuwei Feng & Yuxiang Su & Yulin Si, 2022. "A 2DCNN-RF Model for Offshore Wind Turbine High-Speed Bearing-Fault Diagnosis under Noisy Environment," Energies, MDPI, vol. 15(9), pages 1-16, May.
    12. Lewis, Austin D. & Groth, Katrina M., 2022. "Metrics for evaluating the performance of complex engineering system health monitoring models," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    13. Tang, Ting & Yuan, Huimei, 2022. "A hybrid approach based on decomposition algorithm and neural network for remaining useful life prediction of lithium-ion battery," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    14. Feiyue Deng & Yan Bi & Yongqiang Liu & Shaopu Yang, 2021. "Deep-Learning-Based Remaining Useful Life Prediction Based on a Multi-Scale Dilated Convolution Network," Mathematics, MDPI, vol. 9(23), pages 1-17, November.
    15. Hua-Xi Zhou & Chang-Guang Zhou & Hu-Tian Feng, 2023. "An integrated lifetime prediction method for double-nut ball screws subject to preload loss failure mode," Journal of Risk and Reliability, , vol. 237(6), pages 1248-1258, December.
    16. Li, Xin & Yang, Yu & Wu, Zhantao & Yan, Ke & Shao, Haidong & Cheng, Junsheng, 2022. "High-accuracy gearbox health state recognition based on graph sparse random vector functional link network," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    17. Shashi Bhushan Jha & Radu F. Babiceanu & Remzi Seker, 2020. "Formal modeling of cyber-physical resource scheduling in IIoT cloud environments," Journal of Intelligent Manufacturing, Springer, vol. 31(5), pages 1149-1164, June.
    18. Cheng, Han & Kong, Xianguang & Wang, Qibin & Ma, Hongbo & Yang, Shengkang, 2022. "The two-stage RUL prediction across operation conditions using deep transfer learning and insufficient degradation data," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    19. Feng, Liuyang & Zhang, Limao, 2022. "Enhanced prediction intervals of tunnel-induced settlement using the genetic algorithm and neural network," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    20. Guo, Jianchun & Si, Zetian & Liu, Yi & Li, Jiahao & Li, Yanting & Xiang, Jiawei, 2022. "Dynamic time warping using graph similarity guided symplectic geometry mode decomposition to detect bearing faults," Reliability Engineering and System Safety, Elsevier, vol. 224(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:33:y:2022:i:3:d:10.1007_s10845-020-01671-1. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.