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Set-Up Coordination between Two Stages of a Supply Chain

Author

Listed:
  • A. Agnetis
  • P. Detti
  • C. Meloni
  • D. Pacciarelli

Abstract

In the material flow of a plant, parts are processed in batches, each having two distinct attributes, say shape and color. In one department, a set-up occurs every time the shape of the new batch is different from the previous one. In a downstream department, there is a set-up when the color of the new batch is different from the previous one. Since a unique sequence of batches must be established, the problem consists in finding such a common sequence optimizing an overall utility index. Here we consider two indices, namely the total number of set-ups and the maximum number of set-ups between the two departments. Both problems are shown to be NP-hard. An efficient heuristic approach is presented for the first index which allows to solve a set of real-life instances and performs satisfactorily on a large sample of experimental data. Copyright Kluwer Academic Publishers 2001

Suggested Citation

  • A. Agnetis & P. Detti & C. Meloni & D. Pacciarelli, 2001. "Set-Up Coordination between Two Stages of a Supply Chain," Annals of Operations Research, Springer, vol. 107(1), pages 15-32, October.
    • Handle: RePEc:spr:annopr:v:107:y:2001:i:1:p:15-32:10.1023/a:1014934612090
    DOI: 10.1023/A:1014934612090
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    Citations

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    Cited by:

    1. Liao, Ching-Jong & Shyu, Cian-Ci & Tseng, Chao-Tang, 2009. "A least flexibility first heuristic to coordinate setups in a two- or three-stage supply chain," International Journal of Production Economics, Elsevier, vol. 117(1), pages 127-135, January.
    2. Gaia Nicosia & Andrea Pacifici & Ulrich Pferschy & Julia Resch & Giovanni Righini, 2021. "Optimally rescheduling jobs with a Last-In-First-Out buffer," Journal of Scheduling, Springer, vol. 24(6), pages 663-680, December.
    3. Lee, Cheng-Hsiung & Liao, Ching-Jong & Chung, Tsui-Ping, 2014. "Scheduling with multi-attribute setup times on two identical parallel machines," International Journal of Production Economics, Elsevier, vol. 153(C), pages 130-138.
    4. Jiafu Tang & Kai-Leung Yung & Iko Kaku & Jianbo Yang, 2008. "The scheduling of deliveries in a production-distribution system with multiple buyers," Annals of Operations Research, Springer, vol. 161(1), pages 5-23, July.
    5. Jun Pei & Xinbao Liu & Panos M. Pardalos & Wenjuan Fan & Shanlin Yang, 2017. "Scheduling deteriorating jobs on a single serial-batching machine with multiple job types and sequence-dependent setup times," Annals of Operations Research, Springer, vol. 249(1), pages 175-195, February.
    6. Dmitry Ivanov & Maxim Rozhkov, 2020. "Coordination of production and ordering policies under capacity disruption and product write-off risk: an analytical study with real-data based simulations of a fast moving consumer goods company," Annals of Operations Research, Springer, vol. 291(1), pages 387-407, August.
    7. Afshin Mansouri, S. & Gallear, David & Askariazad, Mohammad H., 2012. "Decision support for build-to-order supply chain management through multiobjective optimization," International Journal of Production Economics, Elsevier, vol. 135(1), pages 24-36.
    8. Sanjoy Kumar Paul & Ruhul Sarker & Daryl Essam, 2018. "A reactive mitigation approach for managing supply disruption in a three-tier supply chain," Journal of Intelligent Manufacturing, Springer, vol. 29(7), pages 1581-1597, October.
    9. Carlo Meloni & David Naso & Biagio Turchiano, 2006. "Setup coordination between two stages of a production system: A multi-objective evolutionary approach," Annals of Operations Research, Springer, vol. 147(1), pages 175-198, October.
    10. Boysen, Nils & Scholl, Armin & Wopperer, Nico, 2012. "Resequencing of mixed-model assembly lines: Survey and research agenda," European Journal of Operational Research, Elsevier, vol. 216(3), pages 594-604.
    11. Paolo Detti & Carlo Meloni & Marco Pranzo, 2007. "Local search algorithms for finding the Hamiltonian completion number of line graphs," Annals of Operations Research, Springer, vol. 156(1), pages 5-24, December.
    12. Ciavotta, Michele & Detti, Paolo & Meloni, Carlo & Pranzo, Marco, 2008. "A bi-objective coordination setup problem in a two-stage production system," European Journal of Operational Research, Elsevier, vol. 189(3), pages 734-745, September.
    13. Mansouri, S. Afshin & Aktas, Emel & Besikci, Umut, 2016. "Green scheduling of a two-machine flowshop: Trade-off between makespan and energy consumption," European Journal of Operational Research, Elsevier, vol. 248(3), pages 772-788.

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