IDEAS home Printed from https://ideas.repec.org/a/pal/jorsoc/v56y2005i3d10.1057_palgrave.jors.2601819.html
   My bibliography  Save this article

Modelling some aspects of the maintenance management of the working refractory lining of small electric arc furnaces in the steel industry

Author

Listed:
  • M Al-Marsumi

    (The Applied Science University)

Abstract

In this paper, an optimal replacement cycle model, involving the costs of the replacement, hot repairs and cold repair was developed to suit the particular application of optimizing two aspects of the maintenance management of the working refractory lining of small electric arc furnaces (EAF) in steel making. Those aspects were the ranking of the various refractory material options for purchasing purposes and that of the operational control of the timing of the complete lining replacement in the absence or presence of a cold repair. Dealing with cold repair required special attention. The treatment took into consideration the particular aspects of refractory lining construction and maintenance and replacement theory and models as they relate to small EAF steel making. As such, the general approach of modelling the optimal replacement cycle of deteriorating single assets and the repair limit criterion were forged together to develop the targeted ‘Working Lining Optimal Replacement Cycle Model (WLORCM)’. The model proved to be capable of achieving the set objectives and, in the case establishment LISCO, of demonstrating the possibility of achieving considerable savings. Likewise savings can be achieved in similar establishments.

Suggested Citation

  • M Al-Marsumi, 2005. "Modelling some aspects of the maintenance management of the working refractory lining of small electric arc furnaces in the steel industry," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 56(3), pages 275-285, March.
  • Handle: RePEc:pal:jorsoc:v:56:y:2005:i:3:d:10.1057_palgrave.jors.2601819
    DOI: 10.1057/palgrave.jors.2601819
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1057/palgrave.jors.2601819
    File Function: Abstract
    Download Restriction: Access to full text is restricted to subscribers.

    File URL: https://libkey.io/10.1057/palgrave.jors.2601819?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. K K Lai & K N F Leung & B Tao & S Y Wang, 2001. "A sequential method for preventive maintenance and replacement of a repairable single-unit system," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 52(11), pages 1276-1283, November.
    2. Love, C. E. & Zhang, Z. G. & Zitron, M. A. & Guo, R., 2000. "A discrete semi-Markov decision model to determine the optimal repair/replacement policy under general repairs," European Journal of Operational Research, Elsevier, vol. 125(2), pages 398-409, September.
    3. Apeland, S. & Scarf, P. A., 2003. "A fully subjective approach to modelling inspection maintenance," European Journal of Operational Research, Elsevier, vol. 148(2), pages 410-425, July.
    4. Dagpunar, J. S., 1999. "A new approach for solving repair limit problems," European Journal of Operational Research, Elsevier, vol. 113(1), pages 137-146, February.
    5. S Apeland & P A Scarf, 2003. "A fully subjective approach to capital equipment replacement," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(4), pages 371-378, April.
    6. Sheu, Shey-Huei, 1999. "Extended optimal replacement model for deteriorating systems," European Journal of Operational Research, Elsevier, vol. 112(3), pages 503-516, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. White, Leroy & Smith, Honora & Currie, Christine, 2011. "OR in developing countries: A review," European Journal of Operational Research, Elsevier, vol. 208(1), pages 1-11, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Crevecoeur, Jonas & Antonio, Katrien & Verbelen, Roel, 2019. "Modeling the number of hidden events subject to observation delay," European Journal of Operational Research, Elsevier, vol. 277(3), pages 930-944.
    2. Ferreira, Rodrigo J.P. & de Almeida, Adiel Teixeira & Cavalcante, Cristiano A.V., 2009. "A multi-criteria decision model to determine inspection intervals of condition monitoring based on delay time analysis," Reliability Engineering and System Safety, Elsevier, vol. 94(5), pages 905-912.
    3. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    4. Guo R. & Ascher H. & Love E., 2001. "Towards Practical and Synthetical Modelling of Repairable Systems," Stochastics and Quality Control, De Gruyter, vol. 16(1), pages 147-182, January.
    5. Tsai, Hsin-Nan & Sheu, Shey-Huei & Zhang, Zhe George, 2017. "A trivariate optimal replacement policy for a deteriorating system based on cumulative damage and inspections," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 74-88.
    6. J Ansell & T Archibald & J Dagpunar & L Thomas & P Abell & D Duncalf, 2003. "Analysing maintenance data to gain insight into systems performance," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(4), pages 343-349, April.
    7. Dehayem Nodem, F.I. & Kenné, J.P. & Gharbi, A., 2011. "Simultaneous control of production, repair/replacement and preventive maintenance of deteriorating manufacturing systems," International Journal of Production Economics, Elsevier, vol. 134(1), pages 271-282, November.
    8. John E. Fontecha & Oscar O. Guaje & Daniel Duque & Raha Akhavan-Tabatabaei & Juan P. Rodríguez & Andrés L. Medaglia, 2020. "Combined maintenance and routing optimization for large-scale sewage cleaning," Annals of Operations Research, Springer, vol. 286(1), pages 441-474, March.
    9. Dimitrakos, T.D. & Kyriakidis, E.G., 2008. "A semi-Markov decision algorithm for the maintenance of a production system with buffer capacity and continuous repair times," International Journal of Production Economics, Elsevier, vol. 111(2), pages 752-762, February.
    10. Shey-Huei Sheu & Hsin-Nan Tsai & Tsung-Shin Hsu & Fu-Kwun Wang, 2015. "Optimal number of minimal repairs before replacement of a deteriorating system with inspections," International Journal of Systems Science, Taylor & Francis Journals, vol. 46(8), pages 1367-1379, June.
    11. Tang, Ya-yong & Lam, Yeh, 2006. "A [delta]-shock maintenance model for a deteriorating system," European Journal of Operational Research, Elsevier, vol. 168(2), pages 541-556, January.
    12. Zhang, Yuan Lin, 2007. "A discussion on "A bivariate optimal replacement policy for a repairable system"," European Journal of Operational Research, Elsevier, vol. 179(1), pages 275-276, May.
    13. Yonghui Huang & Xianping Guo & Xinyuan Song, 2011. "Performance Analysis for Controlled Semi-Markov Systems with Application to Maintenance," Journal of Optimization Theory and Applications, Springer, vol. 150(2), pages 395-415, August.
    14. Epaminondas G. Kyriakidis & Theodosis D. Dimitrakos, 2005. "Computation of the Optimal Policy for the Control of a Compound Immigration Process through Total Catastrophes," Methodology and Computing in Applied Probability, Springer, vol. 7(1), pages 97-118, March.
    15. A H Shirmohammadi & C E Love & Z G Zhang, 2003. "An optimal maintenance policy for skipping imminent preventive maintenance for systems experiencing random failures," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(1), pages 40-47, January.
    16. Nguyen, Dinh Tuan & Dijoux, Yann & Fouladirad, Mitra, 2017. "Analytical properties of an imperfect repair model and application in preventive maintenance scheduling," European Journal of Operational Research, Elsevier, vol. 256(2), pages 439-453.
    17. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    18. Qinglai Dong & Lirong Cui & Hongda Gao, 2019. "A bivariate replacement policy for an imperfect repair system based on geometric processes," Journal of Risk and Reliability, , vol. 233(4), pages 670-681, August.
    19. Huang, Yonghui & Guo, Xianping, 2011. "Finite horizon semi-Markov decision processes with application to maintenance systems," European Journal of Operational Research, Elsevier, vol. 212(1), pages 131-140, July.
    20. Pongpech, J. & Murthy, D.N.P., 2006. "Optimal periodic preventive maintenance policy for leased equipment," Reliability Engineering and System Safety, Elsevier, vol. 91(7), pages 772-777.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:pal:jorsoc:v:56:y:2005:i:3:d:10.1057_palgrave.jors.2601819. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.palgrave-journals.com/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.