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Integrated production and quality model under various preventive maintenance policies

Author

Listed:
  • M Ben-Daya

    (King Fahd University of Petroleum and Minerals)

  • M Makhdoum

    (King Fahd University of Petroleum and Minerals)

Abstract

In this paper, we investigate the effect of various preventive maintenance policies on the joint optimisation of the economic production quantity (EPQ) and the economic design of control chart. This has been done for a deteriorating process where the in-control period follows a general probability distribution with increasing hazard rate. In the proposed model, preventive maintenance (PM) activities reduce the shift rate of the system to the out-of-control state proportional to the PM level. For each policy, the model determines the EPQ, the optimal design of the control chart and the optimal preventive maintenance level. The effects of the three PM policies on EPQ and quality costs are illustrated using an example of a Weibull shock model with an increasing hazard rate.

Suggested Citation

  • M Ben-Daya & M Makhdoum, 1998. "Integrated production and quality model under various preventive maintenance policies," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 49(8), pages 840-853, August.
    • Handle: RePEc:pal:jorsoc:v:49:y:1998:i:8:d:10.1057_palgrave.jors.2600586
    DOI: 10.1057/palgrave.jors.2600586
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    Citations

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    Cited by:

    1. Suliman, Saad M.A. & Jawad, Sayed Husain, 2012. "Optimization of preventive maintenance schedule and production lot size," International Journal of Production Economics, Elsevier, vol. 137(1), pages 19-28.
    2. Budai-Balke, G. & Dekker, R. & Nicolai, R.P., 2006. "A review of planning models for maintenance and production," Econometric Institute Research Papers EI 2006-44, Erasmus University Rotterdam, Erasmus School of Economics (ESE), Econometric Institute.
    3. Wang, Lin & Lu, Zhiqiang & Ren, Yifei, 2020. "Joint production control and maintenance policy for a serial system with quality deterioration and stochastic demand," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    4. Salmasnia Ali & Hafezian Rahil & Maleki Mohammad Reza, 2022. "Integrated maintenance, inventory and quality engineering decisions for multi-product systems," Engineering Management in Production and Services, Sciendo, vol. 14(4), pages 94-113, December.
    5. Ben-Daya, Mohamed, 2002. "The economic production lot-sizing problem with imperfect production processes and imperfect maintenance," International Journal of Production Economics, Elsevier, vol. 76(3), pages 257-264, April.
    6. Aminu Sahabi Abubakar & Zied Hajej & Aime C. Nyoungue, 2023. "Multi-Product Production Optimization of Maintenance Integrated into the Control Chart Under Service Level and Quality Constraints," International Journal of Operations Management, Inovatus Services Ltd., vol. 3(2), pages 7-21, May.
    7. Bouslah, B. & Gharbi, A. & Pellerin, R., 2016. "Integrated production, sampling quality control and maintenance of deteriorating production systems with AOQL constraint," Omega, Elsevier, vol. 61(C), pages 110-126.

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