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Programmable and rapid fabrication of complex-shape ceramics

Author

Listed:
  • Yao Shan

    (Hong Kong University of Science and Technology
    Purdue University)

  • Xuemu Li

    (Hong Kong University of Science and Technology)

  • Wanjun Zhao

    (Beijing Institute of Technology)

  • Xiaodan Yang

    (Hong Kong University of Science and Technology
    City University of Hong Kong)

  • Yuanyi Wang

    (Hong Kong University of Science and Technology)

  • Zhuomin Zhang

    (Hong Kong University of Science and Technology
    City University of Hong Kong)

  • Shiyuan Liu

    (Hong Kong University of Science and Technology)

  • Xiaote Xu

    (Hong Kong University of Science and Technology)

  • Zhengbao Yang

    (Hong Kong University of Science and Technology)

Abstract

Shaping of ceramics is crucial. Current techniques cannot easily and rapidly shape ceramics without weakening their properties, especially for piezoceramics. We present an ultrafast ceramic shaping method that leverages thermomechanical fields to deform and sinter ceramic powder compacts into complex-shaped ceramics. The shape-forming process hinges on: (1) the implementation of a precise thermal field to activate optimal deformability, and (2) the application of sufficient mechanical loads to guide deformation. We employ a programmable carbon-felt Joule heater that concurrently function as mechanical carriers, effectively transferring applied loads to the ceramic powder compacts. Using this ultrafast shaping and sintering (USS) method, we fabricate barium titanate (BT) piezoceramics in twisted shape, arch shape and with micropatterns. The USS method is energy-friendly (requiring approximately 1.06 kJ mm−3) and time-efficient (in several minutes level). Overall, the USS method offers an effective solution for shaping ceramics and extends them to 3D geometries with enhanced versatility.

Suggested Citation

  • Yao Shan & Xuemu Li & Wanjun Zhao & Xiaodan Yang & Yuanyi Wang & Zhuomin Zhang & Shiyuan Liu & Xiaote Xu & Zhengbao Yang, 2024. "Programmable and rapid fabrication of complex-shape ceramics," Nature Communications, Nature, vol. 15(1), pages 1-9, December.
    • Handle: RePEc:nat:natcom:v:15:y:2024:i:1:d:10.1038_s41467-024-54393-w
    DOI: 10.1038/s41467-024-54393-w
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    References listed on IDEAS

    as
    1. Yao Shan & Shiyuan Liu & Biao Wang & Ying Hong & Chao Zhang & C. W. Lim & Guangzu Zhang & Zhengbao Yang, 2021. "A gravity-driven sintering method to fabricate geometrically complex compact piezoceramics," Nature Communications, Nature, vol. 12(1), pages 1-7, December.
    2. Qi Dong & Aditya Dilip Lele & Xinpeng Zhao & Shuke Li & Sichao Cheng & Yueqing Wang & Mingjin Cui & Miao Guo & Alexandra H. Brozena & Ying Lin & Tangyuan Li & Lin Xu & Aileen Qi & Ioannis G. Kevrekidi, 2023. "Depolymerization of plastics by means of electrified spatiotemporal heating," Nature, Nature, vol. 616(7957), pages 488-494, April.
    3. Xizheng Wang & Yunhao Zhao & Gang Chen & Xinpeng Zhao & Chuan Liu & Soumya Sridar & Luis Fernando Ladinos Pizano & Shuke Li & Alexandra H. Brozena & Miao Guo & Hanlei Zhang & Yuankang Wang & Wei Xiong, 2022. "Ultrahigh-temperature melt printing of multi-principal element alloys," Nature Communications, Nature, vol. 13(1), pages 1-8, December.
    4. Fabio L. Bargardi & Hortense Le Ferrand & Rafael Libanori & André R. Studart, 2016. "Bio-inspired self-shaping ceramics," Nature Communications, Nature, vol. 7(1), pages 1-8, December.
    5. Haotian Lu & Huachen Cui & Gengxi Lu & Laiming Jiang & Ryan Hensleigh & Yushun Zeng & Adnan Rayes & Mohanchandra K. Panduranga & Megha Acharya & Zhen Wang & Andrei Irimia & Felix Wu & Gregory P. Carma, 2023. "3D Printing and processing of miniaturized transducers with near-pristine piezoelectric ceramics for localized cavitation," Nature Communications, Nature, vol. 14(1), pages 1-11, December.
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