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Tough double-bouligand architected concrete enabled by robotic additive manufacturing

Author

Listed:
  • Arjun Prihar

    (Princeton University)

  • Shashank Gupta

    (Princeton University)

  • Hadi S. Esmaeeli

    (Princeton University)

  • Reza Moini

    (Princeton University)

Abstract

Nature has developed numerous design motifs by arranging modest materials into complex architectures. The damage-tolerant, double-bouligand architecture found in the coelacanth fish scale is comprised of collagen fibrils helically arranged in a bilayer manner. Here, we exploit the toughening mechanisms of double-bouligand designs by engineering architected concrete using a large-scale two-component robotic additive manufacturing process. The process enables intricate fabrication of the architected concrete components at large-scale. The double-bouligand designs are benchmarked against bouligand and conventional rectilinear counterparts and monolithic casts. In contrast to cast concrete, double-bouligand design demonstrates a non-brittle response and a rising R-curve, due to a hypothesized bilayer crack shielding mechanism. In addition, interlocking behind and crack deflection ahead of the crack tip in bilayer double-bouligand architected concrete elicits a 63% increase in fracture toughness compared to cast counterparts.

Suggested Citation

  • Arjun Prihar & Shashank Gupta & Hadi S. Esmaeeli & Reza Moini, 2024. "Tough double-bouligand architected concrete enabled by robotic additive manufacturing," Nature Communications, Nature, vol. 15(1), pages 1-11, December.
  • Handle: RePEc:nat:natcom:v:15:y:2024:i:1:d:10.1038_s41467-024-51640-y
    DOI: 10.1038/s41467-024-51640-y
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    References listed on IDEAS

    as
    1. Ketao Zhang & Pisak Chermprayong & Feng Xiao & Dimos Tzoumanikas & Barrie Dams & Sebastian Kay & Basaran Bahadir Kocer & Alec Burns & Lachlan Orr & Talib Alhinai & Christopher Choi & Durgesh Dattatray, 2022. "Aerial additive manufacturing with multiple autonomous robots," Nature, Nature, vol. 609(7928), pages 709-717, September.
    2. Wei Wang & Shu Jian Chen & Weiqiang Chen & Wenhui Duan & Jia Zie Lai & Kwesi Sagoe-Crentsil, 2022. "Damage-tolerant material design motif derived from asymmetrical rotation," Nature Communications, Nature, vol. 13(1), pages 1-9, December.
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