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Design automation of microfluidic single and double emulsion droplets with machine learning

Author

Listed:
  • Ali Lashkaripour

    (Stanford University
    Stanford University)

  • David P. McIntyre

    (Boston University
    Boston University)

  • Suzanne G. K. Calhoun

    (Stanford University)

  • Karl Krauth

    (Stanford University)

  • Douglas M. Densmore

    (Boston University
    Boston University
    Boston University)

  • Polly M. Fordyce

    (Stanford University
    Stanford University
    Chan-Zuckerberg Biohub
    Stanford University)

Abstract

Droplet microfluidics enables kHz screening of picoliter samples at a fraction of the cost of other high-throughput approaches. However, generating stable droplets with desired characteristics typically requires labor-intensive empirical optimization of device designs and flow conditions that limit adoption to specialist labs. Here, we compile a comprehensive droplet dataset and use it to train machine learning models capable of accurately predicting device geometries and flow conditions required to generate stable aqueous-in-oil and oil-in-aqueous single and double emulsions from 15 to 250 μm at rates up to 12000 Hz for different fluids commonly used in life sciences. Blind predictions by our models for as-yet-unseen fluids, geometries, and device materials yield accurate results, establishing their generalizability. Finally, we generate an easy-to-use design automation tool that yield droplets within 3 μm (

Suggested Citation

  • Ali Lashkaripour & David P. McIntyre & Suzanne G. K. Calhoun & Karl Krauth & Douglas M. Densmore & Polly M. Fordyce, 2024. "Design automation of microfluidic single and double emulsion droplets with machine learning," Nature Communications, Nature, vol. 15(1), pages 1-16, December.
  • Handle: RePEc:nat:natcom:v:15:y:2024:i:1:d:10.1038_s41467-023-44068-3
    DOI: 10.1038/s41467-023-44068-3
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    References listed on IDEAS

    as
    1. Lauren D. Zarzar & Vishnu Sresht & Ellen M. Sletten & Julia A. Kalow & Daniel Blankschtein & Timothy M. Swager, 2015. "Dynamically reconfigurable complex emulsions via tunable interfacial tensions," Nature, Nature, vol. 518(7540), pages 520-524, February.
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